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Elmo Gold Whistle Series User Manual

Elmo Gold Whistle Series
58 pages
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Gold Whistle
Digital Servo Drive
Installation Guide
April 2018 (Ver. 1.400) www.elmomc.com

Table of Contents

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Elmo Gold Whistle Series Specifications

General IconGeneral
CommunicationEtherCAT, CANopen
FeedbackResolver, Encoder
Supported MotorsLinear
SafetySTO (Safe Torque Off)
Control ModesCurrent, Velocity, Position
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Overtemperature
Storage Temperature Range-40°C to 85°C

Summary

This Installation Guide

Safety Information

Warnings

Information to avoid safety hazards that could cause bodily injury or death.

Cautions

Information to prevent bodily injury or damage to the product or equipment.

CE Marking Conformance

Explains compliance with relevant safety aspects of EU directives and standards.

Warranty Information

Details the warranty period and conditions for Elmo drives.

Product Description

Technical Information

Physical Specifications

Details weight, dimensions, and mounting method of the Gold Whistle.

Technical Data

Lists electrical parameters like supply voltage, current, and power ratings.

Control Supply

Details the isolated DC source requirements and input voltage/power for control supply.

Product Features

Lists main features like STO, Digital I/O, Feedback, and Communication options.

Environmental Conditions

Specifies operating ambient temperature, humidity, altitude, shock, and vibration limits.

Gold Line Standards

Lists main standards the Gold Whistle servo drive complies with, including safety and performance.

Installation

Unpacking the Drive Components

Details the steps for unpacking the Gold Whistle and verifying its type and condition.

Mounting the Gold Whistle

Integrating the Gold Whistle on a PCB

Power Returns (PR)

Describes the power stage and control stage connection and the importance of a low-impedance plane.

COMRET

Refers to another manual for details on the COMRET connection.

Earth Connection (PE)

Explains the purpose of the PE terminal for chassis connection and EMI common plane.

Power Return, Common Return, and Earth Connections

Details the topology for connecting PE, PR, and COMRET for safe operation.

Power Conductors PCB Layout

Illustrates the PCB layout zones for power conductors and control/communication signals.

Gold Whistle Connection Diagram

PCB Connections

Wiring Legend

Explains the meaning of various wiring symbols used in the manual.

Connector Types

Lists the nine connectors on the Gold Whistle, their types, functions, and locations.

Motor Power Connector Pinouts

Details the pin assignments for the motor power connectors for brushless and brushed DC motors.

Main Power Connector

Details the pinout and connection procedure for the main power input.

Control Supply Connector

Details the pinout and connection procedure for the control supply.

Power Supply for 200V Rating

Illustrates the power supply connection diagram for the 200V power rating.

Power Supply for 100V Rating

Explains the single power supply requirement for the 100V rating and recommends a filter.

Shared Supply Option

Describes using a single DC supply for logic and main power, with optional diode coupling.

Connector J2: Feedback, Analog Inputs, Communications

Details the functions of Connector J2, covering feedback, analog inputs, and communication protocols.

Feedback Port A

Explains sensor inputs supported by Port A, including digital hall sensors and encoders.

Incremental Encoder (Port A)

Provides a recommended connection diagram for incremental encoders to Port A.

Hall Sensors (Port A)

Shows the connection diagram for Hall sensors to Port A.

Absolute Serial Encoder (Port A)

Lists supported absolute encoder types and provides connection diagrams for Endat, Biss, SSI.

Hiperface (Port A)

Describes the connection diagram for Hiperface encoders via Port A, noting RS232 unavailability.

Feedback Port B

Details sensors supported by Port B, including incremental, analog, hall sensors, and resolvers.

Incremental Encoder (Port B)

Provides a recommended connection diagram for incremental encoders to Port B.

Interpolated Analog Encoder (Port B)

Shows the connection diagram for interpolated analog encoders to Port B.

Resolver (Port B)

Provides the connection diagram for resolvers to Port B.

Port C: Emulated Encoder Output

Describes Port C's function for emulated encoder output.

Analog Inputs

Explains the two types of analog inputs: differential ±10V (J2) and single-ended (J1).

Analog Input 1 (Differential ±10V)

Details the internal interface and circuit for Analog Input 1 using Connector J2.

Analog Input 2 (Single-Ended)

Describes the interface for single-ended Analog Input 2 using Connector J1.

RS232 TTL Logic Level

Illustrates the standard RS232 connection diagram incorporating a transceiver.

USB 2.0

Shows the USB network diagram, noting the shield connection to COMRET.

EtherCAT/Ethernet

Describes EtherCAT slave functionality and connection with RJ-45, including LED indicators.

CAN

Displays CAN connectivity diagrams and notes on termination resistors.

Connector J1: Digital I/O, Analog Inputs, LEDs, STO

Details the functions of Connector J1, covering digital I/O, analog inputs, LEDs, and STO.

Digital Inputs

Describes the TTL voltage level for digital inputs and their connection diagram.

Digital Outputs

Details the isolated open collector and open emitter digital outputs with connection diagrams.

STO Input Interfaces - TTL Mode

Shows the TTL option connection for the STO input interfaces.

EtherCAT Status Indicator

Refers to another section for details on the EtherCAT Status Indicator.

Powering Up

Initializing the System

Explains the system setup and initialization process using Elmo's EASII software.

Heat Dissipation

Thermal Data

Lists heat dissipation capability, thermal time constant, and shut-off temperature.

Heat Dissipation Data

Presents graphical data on power dissipation versus motor current.

How to Use the Charts

Explains how to use the heat dissipation charts to determine if a heat-sink is needed.

Dimensions

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