Lubrication
Caution: Do not use more than three pumps of grease fitting at any one time. Excess grease may cause
grease seals to fail or grease migration into areas that could damage components.
Putting more than three pumps of grease in grease fitting could damage grease seals and cause premature
bearing failure.
Checking The Lubricant Level
Clean the area around the check/fill plug and remove plug. The correct lubricant level is just below the bottom of
the threaded hole. If lubricant is low, add lubricant as required. Add lubricant slowly until lubricant starts to seep
from hole. Install the check/fill plug. In the event that the lubricant is to be replaced, the vehicle must be elevated
and the oil pan removed or the oil siphoned through the check/fill hole.
Light bulb replacement
Caution: To reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers.
Use clean, dry tissue or paper towel to handle glass portion of the bulb.
For vehicles equipped with head light/s locate bulb socket on backside of light bar and turn bulb socket a quarter
turn counter clockwise to unlock and pull out bulb. Insert new bulb and rotate socket a quarter turn clockwise to
secure.
To replace the tail and brake light bulb, remove hardware securing lens and remove lens. Install replacement bulb
as per above.
Serial plate number location
The serial number and manufacture date code are located on a plate on the passenger
side of the dash housing
or for 4 and 6 seat models on the rear of the front seat.
Design changes take place on an ongoing basis. In order to obtain correct components for the vehicle, the
manufacturer date code, serial number and vehicle model must be provided when ordering service parts.
Caution: To prolong vehicle
life, some maintenance items must be serviced more frequently
on vehicles used
under severe
driving
conditions such as extreme temperatures,
extreme debris/dust conditions, frequent use with
a maximum load.
Periodic service schedule
DAILY/BEFORE USE:
•
Check service brake
•
Check park brake function, lock, hold and general operation
•
Check hand brake function (if fitted)
•
Check warning device function in reverse
•
Check TYRE condition
•
Check overall vehicle condition
•
Recharge batteries to full state of charge after each days use
•
Inspect charger connector and receptacle at each charge
WEEKLY
•
TYRES – examine for cuts, excessive wear and pressure.
•
Wheels – Check for bent rims, missing or loose wheel nuts.
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General