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Emerson Copeland 2D Series User Manual

Emerson Copeland 2D Series
45 pages
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Application Guidelines
Semi-Hermetic Compressors
Discus, K, L & S-Series

Table of Contents

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Emerson Copeland 2D Series Specifications

General IconGeneral
Number of Cylinders2
Compressor TypeReciprocating
RefrigerantR-22
Oil TypeMineral Oil
Maximum Pressure2.8 MPa
Drive TypeDirect

Summary

Safety Instructions

Icon Explanation

Explanation of warning icons used throughout the manual to indicate hazards.

Safety Statements

Key safety rules for handling, installation, and operation of compressors.

General Instructions

Important guidelines for safe system operation and handling of compressors.

Product Description

Nameplate Information

Information found on the compressor nameplate for identification.

Application Range

Information on applicable refrigerants, oils, and operational limits.

Qualified Refrigerants and Oils

Lists of refrigerants and oils approved for use with specific compressor models.

Compressor Cooling

Explanation of different methods used for compressor and cylinder head cooling.

Running Gear Lubrication

Explanation of lubrication systems for air- and water-cooled compressors.

Oil Pressure

Guidelines for measuring and maintaining correct oil pressure.

Oil Level

Procedures for checking and maintaining the correct oil level in compressors.

Installation

Compressor Handling

Guidelines for safely handling compressors during installation.

Transport and Storage

Instructions for safe transport and storage of compressors to prevent damage.

Pressure Safety Controls

Details on safety controls like high/low pressure switches and relief valves.

High-Pressure Control

Setting and requirements for the high-pressure safety control.

Oil Pressure Switch

Functionality, specifications, and importance of the oil pressure switch.

Electrical Connection

Motor Protection

Overview of internal motor protection systems and their functions.

Oil Pressure Control

Methods for controlling oil pressure and ensuring compressor lubrication.

Starting Up & Operation

Leak Test

Procedure for performing a leak test on the system before operation.

System Evacuation

Steps for evacuating the system to remove moisture and air.

Preliminary Checks – Pre-starting

Essential checks to perform before the initial start-up of the compressor.

Charging Procedure

Guidelines for safely charging the system with refrigerant.

Initial Start-Up

Instructions for the first start-up of a newly installed compressor.

Maintenance & Repair

Compressor Replacement

Steps and precautions for replacing a compressor, especially after motor burnout.

Troubleshooting

Lubrication Problems

Common causes and symptoms of lubrication issues in compressors.

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