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Emerson Copeland Scroll SZV32 User Manual

Emerson Copeland Scroll SZV32
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Copeland Scroll
®
Compressor Module
Installation, Operation & Maintenance Manual
Model Family
SZV32
SZV44
SZO44
SZO56

Table of Contents

Questions and Answers:

Emerson Copeland Scroll SZV32 Specifications

General IconGeneral
ModelSZV32
TypeScroll Compressor
RefrigerantR410A
Voltage208-230V
Phase1
Frequency60 Hz
Cooling MethodAir Cooled
Cooling Capacity32000 BTU/hr

Summary

Compressor Module Nomenclature

Important Safety Information

General Safety Warnings

Covers critical warnings and cautions for safe operation and maintenance.

Safety Symbols Used in Manual

Explains the meaning of safety alert symbols used throughout the document.

Introduction

The Compressor Module

Provides an overview of the components that make up the compressor module.

The Compressor

Describes the Copeland Scroll® Compressor and its key components.

The Compressor Package

Explains the compressor module housed in an assembly ready for field service.

Installation

Installation Guidelines

General guidelines for installing the compressor module, including required components and system setup.

Inlet and Discharge Pressures

Details acceptable inlet and discharge pressure limits and operating guidelines.

Ambient Temperature Range

Specifies the operating ambient temperature range for the compressor module.

Installation Clearance and Dimensions

Provides required clearances and physical dimensions for module installation.

Process and Instrumentation Diagrams

Presents diagrams showing gas and oil flow, and safety shutdowns within the module.

Electrical System Controls

Covers general electrical considerations, switches, and VFD for variable speed compressor modules.

Operation

Compressor Module Initial Startup

Outlines pre-startup and post-startup checklists for the compressor module.

Initial Startup - Compressor Package

Refers to the packager's manual for startup procedures of the complete compressor package.

Operation Checklist

Lists conditions to observe for normal operation after startup.

Maintenance

Routine Maintenance Procedures

Details periodic maintenance tasks for lubrication, cooling, and gas inlet systems.

Required Maintenance Tools

Lists the tools required for maintenance of the compressor module.

Oil Level Check

Provides guidelines for checking the oil level based on compressor operating speed.

Oil Specifications

Specifies the factory oil charge and the required oil type for the compressor module.

Oil Handling

Describes procedures for topping off and changing the oil in the compressor module.

Inlet Screen Cleaning

Explains how to inspect and clean the inlet screen for optimal flow rate.

Scavenge Line Orifice Service

Details procedures for inspecting and cleaning the scavenge line orifice.

Second-Stage Separator Element Replacement

Provides steps for replacing the second-stage separator element.

Oil Filter Element Replacement

Outlines the procedure for replacing the oil filter element.

Troubleshooting

Troubleshooting Guide

Offers recommended solutions for common problems encountered with the compressor module.

Motor Winding Specifications

Lists motor winding resistance specifications for different compressor models.

Symptom Diagnosis

Provides guidelines for diagnosing and troubleshooting operating problems based on symptoms.

Specifications

Compressor Module Horsepower Selection Chart

Appendix A - Material Data Safety Sheet

Supplier Information

Lists supplier contact information for CPI Engineering Services Inc.

Product Details

Provides product name, chemical name, family, formula, and CAS number.

Hazard Information

States the product is non-hazardous and complies with FDA regulations.

Handling and Storage

Offers guidance on safe handling practices and storage of the oil.

Physical Properties

Details physical properties such as appearance, boiling point, and vapor pressure.

Fire and Explosion Hazards

Outlines fire and explosion hazards, extinguishing media, and fighting techniques.

Reactivity Data

Describes stability, polymerization, incompatible materials, and decomposition products.

Health Hazard Data

Provides information on threshold limit values, situations to avoid, and first aid procedures.

Personal Protection

Recommends ventilation, respiratory protection, and eye/face protection.

Spill and Leak Procedures

Details steps for handling spills and leaks of the oil.

Waste Disposal

Advises on proper disposal methods for the product and associated wastes.

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