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Emerson Copeland Scroll ZPS KC Series User Manual

Emerson Copeland Scroll ZPS KC Series
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© 2017 Emerson Climate Technologies, Inc.
1
TABLE OF CONTENTS
Safety
Safety Instructions .................................................... 2
Safety Icon Explanation ............................................ 2
Instructions Pertaining to Risk of Electrical
Shock, Fire, or Injury to Persons ............................... 3
Safety Statements .................................................... 3
Introduction
How It Works ........................................................... 4
Capacity Control ...................................................... 4
Nomenclature .......................................................... 4
Application Considerations
Operating Envelope ................................................. 4
High Pressure Control .............................................. 5
Low Pressure Control ............................................... 5
Discharge Temperature Protection……………………5
Crankcase Heat ....................................................... 5
Defrost Cycle ........................................................... 5
Unloader Solenoid Wiring ......................................... 5
Standard Wiring with 24 Volts................................... 5
Part-Load Starting .................................................... 6
Application Tests......................................................6
Assembly Line Procedures
Hipot (AC High Potential) Testing ............................. 6
Service Procedures
Unloader Test Procedure with 24 Volts ..................... 6
Unloader Test Procedure with CoreSense ............. 7
Figures
ZPS*KC Modulation Hardware .................................. 4
Operating Envelope .................................................. 8
24 Volt Modulation Control Wiring ............................. 8
Modulation Control Wiring with CoreSense™ ............ 9
Crankcase Heater Location....................................... 9
Tables
Compressor Refrigerant Charge Limits ..................... 10
Solenoid Resistance Value ....................................... 10
Compressor Accessories .......................................... 11
Wiring with CoreSense™ Diagnostics…………………6
AE4-1428 R1
October 2018
6 to 10 Ton ZPS*KC Copeland Scroll™ Two-Stage Compressors
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Emerson Copeland Scroll ZPS KC Series Specifications

General IconGeneral
BrandEmerson
ModelCopeland Scroll ZPS KC Series
CategoryAir Compressor
LanguageEnglish

Summary

Safety

Safety Instructions

General guidelines for safe operation and handling of Copeland Scroll™ compressors.

Safety Icon Explanation

Explanation of hazard alert symbols (Danger, Warning, Caution, Notice) used in the bulletin.

Instructions Pertaining to Risk of Electrical Shock, Fire, or Injury to Persons

Detailed safety instructions covering electrical shock, fire, and personal injury hazards.

Safety Statements

Key statements regarding proper use, installation, commission, and maintenance of compressors.

Introduction

How It Works

Explains the modulation mechanism using a 24-volt DC solenoid valve and a 3-way solenoid valve.

Capacity Control

Describes how capacity modulation is achieved by venting gas within the scroll compression process.

Nomenclature

Explains how model numbers relate to compressor capacity and operating conditions.

Application Considerations

Operating Envelope

Details acceptable operating conditions for ZPS*KC compressors, noting part-load limitations.

High Pressure Control

Recommended settings and manual reset for high-pressure cut-out controls.

Low Pressure Control

Recommended low-pressure cut-out settings for heat pumps and air-conditioning units.

Discharge Temperature Protection

Information on Therm-O-Disc™ protection against excessive discharge gas temperature.

Crankcase Heat

Requirement for crankcase heaters in systems exceeding 120% of refrigerant charge limit.

Defrost Cycle

Recommends full-load operation for defrosting to improve efficiency and performance.

Unloader Solenoid Wiring

Notes on the current requirements for the modulation solenoid to ensure proper operation.

Standard Wiring with 24 Volts

Details on how a nominal 24-volt DC coil activates the internal unloader solenoid.

Part-Load Starting

Wiring with CoreSense™ Diagnostics

Information on CoreSense diagnostics and active protection for modulated compressors.

Application Tests

Assembly Line Procedures

Hipot (AC High Potential) Testing

Guidelines for dielectric strength testing of the modulation solenoid circuit.

Service Procedures

Unloader Test Procedure with Standard 24 Volt Wiring

Methods to verify unloader operation by checking amperage and coil resistance.

Unloader Test Procedure with CoreSense

Procedures to test unloader function with CoreSense, checking voltage and coil resistance.

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