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Emerson Copeland Scroll YHV 2P Series User Manual

Emerson Copeland Scroll YHV 2P Series
41 pages
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Copeland Scroll
Variable Speed Compressors
YHV0182P* to YHV0382P*
Application Guidelines
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Emerson Copeland Scroll YHV 2P Series Specifications

General IconGeneral
SeriesYHV 2P
ManufacturerEmerson Copeland
TypeScroll
ApplicationAir Conditioning
RefrigerantR410A

Summary

Safety Instructions

Icon Explanation

Explains symbols used for warnings and cautions in the document.

Safety Statements

Lists essential safety rules and personnel qualifications for handling equipment.

General Instructions

Provides general guidance on safe practices, including PPE and handling precautions.

Product Description

Overview of Copeland Scroll™ Compressors

Introduces the Scroll compressors, their development, and applications.

Variable Speed Advantages

Details benefits of variable speed technology for efficiency and comfort.

Compressor and Drive Nomenclature

Explains the coding system for compressor and drive model designations.

Application Considerations

Covers key factors for applying compressors, including refrigerants, oil, and operating limits.

Discharge Line Temperature Control Mode

Describes the DLT control mode for managing discharge gas temperature.

Design Features

Highlights key design elements enhancing compressor efficiency and reliability.

Oil Recovery

Discusses methods and considerations for effective oil return in the system.

Dimensions

Presents external dimensions and mounting details for compressor models.

Installation

Compressor and Drive Handling

Covers safe procedures for moving, storing, positioning, securing, and mounting compressors and drives.

Compressor Brazing Procedure

Outlines safe and effective methods for brazing compressor connections.

Suction Line Accumulators

Explains the function and selection criteria for suction line accumulators.

Filter Screens

Warns against using fine mesh screens that can cause blockages.

Mufflers

Discusses the use and placement of mufflers for sound attenuation.

Sound Shell

Notes availability and considerations for sound attenuation shells.

Insulation Material

Advises on selection of insulation material, considering electrostatic charge.

Reversing Valves

Explains the benefits of variable speed during defrost and valve sizing.

Sound and Vibration

Guides on managing piping design to minimize sound and vibration transmission.

Electrical Connection

General Recommendations

Covers essential safety and connection guidelines for electrical systems.

Electrical Installation

Details safe practices for wiring, terminal boxes, and ground connections.

Wiring Diagrams

Provides circuit diagrams for single-phase and three-phase matched pairs.

Motor Windings

Describes the motor type, connection, and insulation class.

Protection Devices

Specifies requirements for fuses and other protection devices.

Crankcase Heating Function

Explains the ED3 drive's integrated crankcase heating feature.

Pressure Protection Devices

Details the installation and function of high- and low-pressure protection systems.

Discharge Gas Temperature Protection

Emphasizes the need for external discharge gas temperature protection.

High-Potential Testing

Outlines safety precautions for high-potential testing of compressors.

Start-up & Operation

Strength Pressure Test

Covers procedures for system strength and tightness testing.

Preliminary Checks – Pre-starting

Lists essential checks before starting up the system.

Charging Procedure

Details safe and correct methods for charging the system with refrigerant.

Run-in Time

Explains the importance of run-in period for performance and durability.

Initial Start-up

Provides critical steps and warnings for the first compressor start-up.

Start-and-Stop Routine

Describes the drive's soft start and controlled stop capabilities.

Deep Vacuum Operation

Warns against operating compressors in deep vacuum due to potential damage.

Refrigerant Floodback and Oil Dilution

Explains risks of liquid refrigerant and oil dilution, and how to monitor.

Minimum Run Time

Details the importance of minimum run time for oil return and compressor longevity.

Oil Level

Addresses oil level evaluation and the absence of a sight glass on YHV*2P models.

Maintenance & Repair

Qualification of Workers

Stresses the need for trained personnel for maintenance and repair tasks.

Preparation and Working Procedure

Outlines procedures for safe preparation and execution of maintenance.

Disassembling System Components

Provides steps for safely taking apart system components.

Provisions of Legislation and Leak Check Requirements

Details legal requirements for system tightness inspection and record-keeping.

Exchanging the Refrigerant

Guides on safe handling and replacement of A2L refrigerants.

Replacing a Compressor

Covers procedures and considerations for replacing a compressor, including oil management.

Lubrication and Oil Removal

Discusses proper handling and disposal of compressor oil.

Oil Additives

Advises against the use of oil additives due to potential risks.

Troubleshooting

Compressor Not Running or Buzzing

Lists causes and corrective actions for compressors that do not run or buzz.

Compressor Not Running, No Buzz

Addresses issues where the compressor shows no activity or sound.

Compressor Trips on Motor Protection

Explains causes and solutions for motor protection trips.

Excessive Discharge Temperature

Discusses causes and remedies for high discharge temperatures.

Compressor Runs Continuously

Covers reasons for continuous compressor operation and potential fixes.

Compressor Lubrication Problem

Identifies issues related to oil return and lubrication.

Low Discharge Pressure

Addresses causes and solutions for low discharge pressure.

Low Suction Pressure

Explains issues leading to low suction pressure and their fixes.

Noise During Shut-off

Mentions noise during shut-off and its lack of impact on durability.

Dismantling & Disposal

Removing Oil and Refrigerant

Provides guidelines for environmentally responsible removal and disposal of oil and refrigerant.

Compressor and Drive Disposal

Specifies disposal procedures for compressors and drives per regulations.

Reference List of Related Technical Information

Additional Technical Information

Lists other relevant documents and manuals for further details.

Performance and Technical Data

Points to resources for product select software and technical data.

Spare Parts and Accessories

Directs users to find spare parts and accessories information.

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