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Emerson Rosemount Oxymitter 4000 User Manual

Emerson Rosemount Oxymitter 4000
188 pages
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Instruction Manual
IM-106-340, Rev 4.3
July 2017
Rosemount
TM
Oxymitter 4000
Oxygen Transmitter

Table of Contents

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Emerson Rosemount Oxymitter 4000 Specifications

General IconGeneral
Output Signal4 to 20 mA
Power Supply24 VDC
Operating Temperature-40 to 60 °C
Communication ProtocolHART
Response TimeT90 < 60 seconds
EnclosureIP66 / NEMA 4X

Summary

Essential Instructions

READ THIS PAGE BEFORE PROCEEDING!

General safety instructions for installation, operation, and maintenance.

General Safety Warnings

Covers warnings about improper installation, use, or maintenance.

Quick Start Guide for Oxymitter 4000 Systems

Pre-requisites and Installation Steps

Guide for initial setup, including reading prerequisites and basic installation steps.

Manual Calibration Instructions

Section 1 Description and Specifications

System Description and Measurement Principle

Detailed explanation of the Oxymitter 4000's operation and Nernst equation.

Technical Specifications

Comprehensive list of Oxymitter 4000 technical specifications.

Section 2 Configuration with Membrane Keypad

Oxymitter 4000 Configuration Switches

Explanation of SW1 and SW2 switch settings for output configuration.

SW2 Switch Settings Details

Detailed explanation of SW2 positions for HART/LOCAL, O2 range, and output behavior.

Section 3 Installation

Installation Requirements and Connections

Notes on mechanical, electrical, pneumatic installation, and sequencer connections.

Mechanical Installation: Location and Probe

Guidance on selecting optimal location and probe installation steps.

Electrical Installation with Integral Electronics

Wiring and safety for integral electronics.

Electrical Installation with Remote Electronics

Wiring and safety for remote electronics.

Section 4 Configuration with LOI

Oxymitter 4000 Configuration via LOI

Explanation of SW1/SW2 switch settings for output configuration using LOI.

SW2 Switch Settings via LOI

Detailed explanation of SW2 positions for HART/LOCAL, O2 range, and output behavior.

Section 5 Startup and Operation with Membrane Keypad

Power Up and Startup Display

Describes the startup sequence and what the display shows.

Section 6 Startup and Operation with LOI

Power Up, Startup, and Operating Displays

Describes power-up, startup, and operating displays via LOI.

Section 7 HART/AMS

HART Communicator Connections

Methods for connecting the HART communicator to signal lines and PCs.

HART Communicator O2 Calibration Procedure

Detailed steps for O2 calibration using the HART communicator.

Section 8 Troubleshooting

Troubleshooting Overview and General Principles

Introduction to troubleshooting and general principles like grounding.

General Troubleshooting and Alarm Indications

Covers grounding, noise, ESD, and how alarms are displayed.

Identifying and Correcting Alarms

How to interpret and resolve alarms using LEDs or LOI messages.

Fault 1: Open Thermocouple Troubleshooting

Steps to diagnose and fix an open thermocouple fault.

Fault 2: Shorted Thermocouple Troubleshooting

Steps to diagnose and fix a shorted thermocouple fault.

Fault 3: Reversed Thermocouple or Faulty PC Board Troubleshooting

Troubleshooting for reversed thermocouple wiring or faulty PC board.

Fault 4: A/D Comm Error Troubleshooting

Steps to diagnose and fix A/D communication errors.

Fault 5: Open Heater Troubleshooting

Steps to diagnose and fix an open heater fault.

Fault 6: High High Heater Temp Troubleshooting

Steps to diagnose and fix high heater temperature faults.

Fault 7: High Case Temp Troubleshooting

Steps to diagnose and fix high case temperature faults.

Fault 8: Low Heater Temp Troubleshooting

Steps to diagnose and fix low heater temperature faults.

Fault 9: High Heater Temp Troubleshooting

Steps to diagnose and fix high heater temperature faults.

Fault 10: High Cell mV Troubleshooting

Steps to diagnose and fix high cell millivolt readings.

Section 9 Maintenance and Service

Oxymitter 4000 Repair: Probe Removal and Replacement

Procedures for removing and replacing the probe assembly.

Appendix A Safety Data

EU Safety Instructions for Wiring and Installation

Detailed safety instructions specific to EU member states.

Appendix B Return of Material

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