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Emotron FDU40-060 - User Manual

Emotron FDU40-060
179 pages
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Emotron FDU 2.0
Variable Speed Drive
Instruction manual
English

Table of Contents

Questions and Answers

Summary

Safety Instructions

Handling the variable speed drive

Guidance for personnel qualified for installation, commissioning, and demounting tasks.

Opening the variable speed drive

Precautions for opening the VSD, including switching off mains and waiting for capacitor discharge.

Precautions to be taken with a connected motor

Disconnect mains voltage before working on connected motor or driven machine.

Earthing

The variable speed drive must be earthed via the mains safety earth connection.

Earth leakage current

VSD has earth leakage current; protective earth conductor size must comply with regulations.

Residual current device (RCD) compatibility

Only Type B RCD allowed for protection; minimum 300 mA RCD required.

Incorrect connection

VSD not protected against incorrect mains voltage connection; can cause damage.

Heat warning

DC-link residual voltage

2. Mounting

3. Installation

3.1 Before installation

Checklists and considerations before commencing installation.

3.2 Cable connections

Guidance on selecting cable types and screening according to EMC requirements.

3.5 Connect motor and mains cables

Steps for connecting thick motor and mains cables to the VSD.

4. Control Connections

4.2 Terminal connections

Description of terminal strip functions for control signals and default functions.

4.5 Connecting the Control Signals

Guidance on connecting control signals, including cable selection and screening.

5. Getting Started

5.1 Connect the mains and motor cables

Dimensioning mains and motor cables according to local regulations.

5.2 Connect control cables

Wiring for starting the motor/VSD with right rotation using screened control cables.

7. Main Features

7.5 Load Monitor and Process Protection [400]

Protecting machines and processes against overload/underload.

8. EMC and Machine Directive

8.1 EMC standards

Variable speed drive complies with EN(IEC)61800-3:2004 standards, category C3.

8.2 Stop categories and emergency stop

Information on EN 60204-1 stop categories and emergency stop requirements.

9. Operation via the Control Panel

10. Serial communication

11. Functional Description

11.3 Main Setup [200]

Key settings for VSD operation, including motor data and protection.

11.3.3 Motor Data [220]

Entering motor data to adapt VSD for optimal control and read-outs.

11.3.4 Motor Protection [230]

Protecting the motor against overload based on IEC 60947-4-2.

11.3.6 Trip Autoreset;Trip Conditions [250]

Automatic reset for occasional trips to maintain process operation.

11.5 Load Monitor and Process Protection [400]

Functions to monitor load and protect machines against overload/underload.

12. Troubleshooting, Diagnoses and Maintenance

12.1 Trips, warnings and limits

Explanation of VSD operating variables, safety limits, and trip/warning indications.

12.2 Trip conditions, causes and remedial action

Basic aid to finding causes of system failures and solving problems.

13. Options

13.9 Safe Stop option

Configuration for Safe Stop according to EN954-1 Category 3.

14. Technical Data

14.1 Electrical specifications related to model

Typical motor power and current ratings for VSD models at different voltages.

14.2 General electrical specifications

General electrical parameters including mains voltage, frequency, and signal I/Os.

Summary

Safety Instructions

Handling the variable speed drive

Guidance for personnel qualified for installation, commissioning, and demounting tasks.

Opening the variable speed drive

Precautions for opening the VSD, including switching off mains and waiting for capacitor discharge.

Precautions to be taken with a connected motor

Disconnect mains voltage before working on connected motor or driven machine.

Earthing

The variable speed drive must be earthed via the mains safety earth connection.

Earth leakage current

VSD has earth leakage current; protective earth conductor size must comply with regulations.

Residual current device (RCD) compatibility

Only Type B RCD allowed for protection; minimum 300 mA RCD required.

Incorrect connection

VSD not protected against incorrect mains voltage connection; can cause damage.

Heat warning

DC-link residual voltage

2. Mounting

3. Installation

3.1 Before installation

Checklists and considerations before commencing installation.

3.2 Cable connections

Guidance on selecting cable types and screening according to EMC requirements.

3.5 Connect motor and mains cables

Steps for connecting thick motor and mains cables to the VSD.

4. Control Connections

4.2 Terminal connections

Description of terminal strip functions for control signals and default functions.

4.5 Connecting the Control Signals

Guidance on connecting control signals, including cable selection and screening.

5. Getting Started

5.1 Connect the mains and motor cables

Dimensioning mains and motor cables according to local regulations.

5.2 Connect control cables

Wiring for starting the motor/VSD with right rotation using screened control cables.

7. Main Features

7.5 Load Monitor and Process Protection [400]

Protecting machines and processes against overload/underload.

8. EMC and Machine Directive

8.1 EMC standards

Variable speed drive complies with EN(IEC)61800-3:2004 standards, category C3.

8.2 Stop categories and emergency stop

Information on EN 60204-1 stop categories and emergency stop requirements.

9. Operation via the Control Panel

10. Serial communication

11. Functional Description

11.3 Main Setup [200]

Key settings for VSD operation, including motor data and protection.

11.3.3 Motor Data [220]

Entering motor data to adapt VSD for optimal control and read-outs.

11.3.4 Motor Protection [230]

Protecting the motor against overload based on IEC 60947-4-2.

11.3.6 Trip Autoreset;Trip Conditions [250]

Automatic reset for occasional trips to maintain process operation.

11.5 Load Monitor and Process Protection [400]

Functions to monitor load and protect machines against overload/underload.

12. Troubleshooting, Diagnoses and Maintenance

12.1 Trips, warnings and limits

Explanation of VSD operating variables, safety limits, and trip/warning indications.

12.2 Trip conditions, causes and remedial action

Basic aid to finding causes of system failures and solving problems.

13. Options

13.9 Safe Stop option

Configuration for Safe Stop according to EN954-1 Category 3.

14. Technical Data

14.1 Electrical specifications related to model

Typical motor power and current ratings for VSD models at different voltages.

14.2 General electrical specifications

General electrical parameters including mains voltage, frequency, and signal I/Os.

Emotron FDU40-060 Specifications

General IconGeneral
Supply Voltage380-480 VAC
IP ClassIP20
Input voltage380-480 VAC
Protection classIP20
Frequency range0-300 Hz

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