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EMP WP120 12V User Manual

EMP WP120 12V
18 pages
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Rev
Rev By
Date
Description of Change
Approved By
A
ME
5/17/21
New Release
ECN6212
9970137016 Rev. A – 05/17/2021 © 2021 EMP Inc. 1
Quick Start Guide
WP120 Electric Water Pump
This manual is effective for consumer installations
of EMP WP120 water pumps. OEM installers must
contact EMP for production requirements.

Questions and Answers:

EMP WP120 12V Specifications

General IconGeneral
BrandEMP
ModelWP120 12V
CategoryWater Pump
LanguageEnglish

Summary

Product Overview

Introduction

Purpose of the Guide

Explains the guide's aim to present pump dimensions, electrical specs, coolant guidelines, plumbing, mounting, and maintenance.

Service Technician Responsibilities

Emphasizes understanding safety messages and using caution during service work for safe operation.

Liability Disclaimer

States EMP cannot anticipate all hazards and users must ensure safety of chosen procedures.

Additional Information

Provides EMP website URLs for support documents, service bulletins, and customer registration.

Technical Help

Offers contact information for EMP Customer Service for technical assistance via phone or email.

Warnings, Cautions and Notes

Details the styling and purpose of WARNING, CAUTION, and NOTE headings used in the document.

Definition of Terms

Defines key terms like CAN, EMPower Connect™ Service Tool, Ignition Enable, and rpm.

Product Safety Warnings

General Safety Precautions

Covers essential safety practices including hazard awareness, equipment securing, electrical safety, pressure systems, ventilation, fire safety, and tool removal.

Specifications

Performance Specifications

Details maximum/minimum operating temperatures and motor speed for the pump models.

Mechanical Specifications

Outlines component construction material and weight for the pump.

Electrical Specifications

Lists input voltage, maximum operating current draw, and thermal protection features.

Dimensions and Bolt Spacing

Provides detailed diagrams with measurements for pump dimensions and mounting hole locations.

Material Listing and Operating Limits

Material Listing of Parts

Lists external and fluid contacting parts with their materials and indicates if they contact fluid.

Operating Limits

Specifies temperature limitations for fluid and ambient operating and storage conditions.

Identification and Product Labels

Component Identification Information

Explains where to find serial information on the product label for tracing configuration, calibration, and manufacturing data.

EMP Water Pump Model Codes

Model Code Breakdown

Details the structure and meaning of each segment in the WP120 pump model designation.

Installation Guidelines

Environmental Considerations

Highlights the importance of environment cleanliness and the pump's submersible nature.

Pump Orientation

Shows diagrams illustrating the standard orientation and preferred angles for pump installation.

Plumbing Requirements

Specifies the required hose diameter for the inlet and cautions about air trapping and seal damage.

System Fill and Fluid Requirements

Hose Clamp Recommendations

Recommends SAE20CT worm drive hose clamps and specifies torque, advising against spring clamps.

System Fill Procedure

Provides step-by-step instructions and cautions for filling the cooling system and pump to avoid dry running and air locks.

Approved Fluids

Lists acceptable coolant standards, advises on silicate/phosphate content, and emphasizes customer verification of compatibility.

Wiring and Connectors

Recommended Wiring Practices

Outlines best practices for routing, securing, and protecting wiring harnesses to prevent damage and hazards.

Electrical Connections Overview

Explains the power input and ignition enable signal, including wiring and fusing recommendations.

10-way Component Connector

Details the pinout and wire colors for the male Apex 2.8mm sealed connector.

10-way Mating Connector

Provides part numbers for the female Apex 2.8mm sealed mating connector and its components.

10-way On/Off Single Speed Control

Connector Pinout and Purpose

Lists the function of each pin in the 10-way connector for single-speed control.

Single Speed Operation

Describes how the pump operates in single speed mode with power and ignition, and mentions the 'Power Hold' option.

7-way Connector Information

7-way Component Connector Details

Shows the pinout and wire colors for the male Delphi Metripack 150/480 sealed connector.

7-way Mating Connector Details

Provides part numbers for the female Delphi Metripack 150/480 sealed mating connector and its components.

7-way Connector Greasing

Instructs on applying dielectric grease to electrical connectors and lists reference quantities.

7-way On/Off Single Speed Control

Connector Pinout and Purpose

Lists the function of each pin in the 7-way connector for single-speed control.

Single Speed Operation

Describes pump operation in single speed mode with power and ignition, and notes on PWM/TACH_OUT.

Routine Maintenance

Maintenance Schedule and Actions

Outlines checks for fluid levels, cooling system, exterior inspection, and electrical connections at different frequencies.

Physical Inspection Checklist

Details specific checks for weep hole condition and wiring integrity during physical inspection.

EMPower Connect™ Service Tool

Service Tool Overview

Introduces the EMPower Connect software for monitoring, manual control, and data collection.

Diagnostic Outputs and Usage

Explains how to gather operational and diagnostic information for WP120 (CAN) and WP120L (PWM) models.

Troubleshooting Guide

Pump Not Running Issues

Lists checks for electrical connections, ignition enable, and system fluid level for non-operational pumps.

Pump Not Pumping Fluid Issues

Provides checks for system fluid, tubing, priming, inlet for debris, and hose condition when pump is running but not moving fluid.

CAN Communication Issues

Guides on checking communication harness, CAN message formats, and component CAN address for communication failures.

Water Pump Seal Leak

Recommends verifying coolant level, selection, maintenance records, and system aeration for seal leak issues.

Excessive Noise Issues

Suggests checking for cavitation, low inlet pressure, trapped debris, and plumbing restrictions causing noise.

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