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EMP OP80 - User Manual

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Rev
Rev By
Date
Description of Change
Approved By
C
ME
7/29/20
Revisions
ECN6044
D
ME
6/30/21
Revisions
ECN6236
9970115018 Rev. D – 06/30/2021 © 2019 EMP, Inc. 1
Installation and Operation Manual
OP80 Electric Oil Pump
This manual is effective for aftermarket and OEM
installations of the following part numbers:
Base Part Number
1010115XXX

Table of Contents

Other manuals for EMP OP80

Questions and Answers

  • A
    Amber SwansonAug 4, 2025
    Why is my EMP Water Pump not running at the commanded speed?
    • R
      Raymond LeeAug 4, 2025
      The EMP Water Pump may not run at the commanded speed due to the system design. A high downstream circuit flow restriction or a low fluid operating temperature (increased fluid viscosity) can cause the pump to reach its electrical current limit, which will reduce its speed to prevent excessive heat buildup in the controller. Also, using heavier weight oil may be the cause. For pumps on CAN, the controller will provide a status reason why the motor is not at commanded speed.
  • L
    Lori ThomasAug 9, 2025
    Why is the flow rate low in my EMP OP80 Water Pump?
    • A
      Adrienne JohnsonAug 9, 2025
      A low flow rate in your EMP Water Pump can be caused by: * A clogged suction screen/strainer. * An inlet circuit leak. * Incompatible fluid. * Worn or damaged pumping gear. * Low supply voltage.
  • S
    Stephanie HamiltonAug 14, 2025
    What to do if my EMP Water Pump will not run?
    • C
      Curtis GrahamAug 14, 2025
      If your EMP Water Pump isn't running, several factors could be at play. Start by checking the supply voltage and electrical connections. A blown fuse could also be the culprit, so replace it if necessary. Additionally, inspect the ignition switch and repair if needed. Finally, clear any debris from the pumping gear, as this might cause it to seize.
  • L
    Lawrence RodriguezAug 18, 2025
    Why is my EMP OP80 not priming?
    • M
      marie59Aug 18, 2025
      If your EMP Water Pump isn't priming, several issues could be the cause. Start by checking for a clogged suction screen/strainer and clear it if necessary. Also, inspect the inlet circuit for leaks and repair them. Ensure the outlet circuit isn't blocked. Check the fluid level and replenish if it's low. Verify you're using a compatible fluid. Lastly, the pumping gear might be worn or damaged, requiring replacement.
  • R
    Robert HudsonAug 23, 2025
    What to do if my EMP Water Pump has a low flow rate?
    • E
      erinsmithAug 25, 2025
      If your EMP Water Pump has a low flow rate, there are several possible causes. Check for a clogged suction screen/strainer and clear it. Inspect the inlet circuit for leaks and repair them. Ensure you are using compatible fluid. The pumping gear might be worn or damaged, consider replacing it. Also, verify that the supply voltage is correct.
  • R
    Rachel LindseyAug 29, 2025
    Why is my EMP OP80 not running at commanded speed?
    • X
      xlewisAug 29, 2025
      The EMP Water Pump might not run at the commanded speed due to several reasons. It may be normal operation depending on the system design, so monitor for expected performance. A high downstream circuit flow restriction or low fluid operating temperature (increased fluid viscosity) can cause the pump to reach its electrical current limit, rolling back its speed. Also, using heavier weight oil can affect the pump speed, so use the recommended oil weight.

Summary

Product Overview

Introduction

Service Technician Responsibilities

Emphasizes reading safety messages and using caution during service.

About This Document

Warnings, Cautions and Notes

Explains the use of WARNING, CAUTION, and NOTE headings for safety and information.

Product Safety Warnings

Identification

EMP Oil Pump Model Codes

Technical Information

Specifications

Lists technical specifications for the OP80 pump, including displacement, flow, pressure, and temperature.

Dimensional and Mounting Details

Sample Performance Chart

Installation

Locations;Orientations

Guidance on preferred mounting orientation and clearance requirements for the pump.

Plumbing Considerations

Advice on port connections, hose sizing, and avoiding restrictions for optimal pump performance.

Wiring Practices

Guidelines for proper wire routing, connections, and strain relief.

Service Parts Replacement

Information on replacing component connectors and available kits.

Fluids Fill

Instructions for refilling the system and priming the pump after draining.

Final Item Checklist

A list of checks to ensure the pump was installed correctly and is ready for operation.

Routine Maintenance

Troubleshooting

Common pump symptoms, probable causes, and solutions for operational issues.

Appendix A

Operation Manual R20 L Controller Board

Detailed operation manual for the R20L controller board.

Power Specification

12 V Component Vehicle Battery Parameters

Lists voltage and current specifications for 12V systems.

PWM Variable Speed Control

Pulse Width Modulation

Details PWM signal parameters and their effect on motor speed control.

CAN Control

Operation

Explains CAN command and status messaging options for R20C controllers.

Service Parts Replacement

R20 C Component Connector

Instructions and parts for replacing the R20C connector.

Product Warranty Registration Form

Customer Information

Fields for collecting customer contact and business details.

EMP OP80 Specifications

General IconGeneral
BrandEMP
ModelOP80
CategoryWater Pump
LanguageEnglish

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