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EMP WP120 24V User Manual

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Rev
Rev By
Date
Description of Change
Approved By
A
ME
5/17/21
New Release
ECN6212
9970137016 Rev. A – 05/17/2021 © 2021 EMP Inc. 1
Quick Start Guide
WP120 Electric Water Pump
This manual is effective for consumer installations
of EMP WP120 water pumps. OEM installers must
contact EMP for production requirements.

Questions and Answers:

EMP WP120 24V Specifications

General IconGeneral
BrandEMP
ModelWP120 24V
CategoryWater Pump
LanguageEnglish

Summary

Product Overview

Introduction

Purpose

To present information related to the pump's dimensions, electrical specs, coolant, plumbing, mounting, and maintenance.

Warnings, Cautions and Notes

Highlights safety and operational information using WARNING, CAUTION, and NOTE.

Definition of Terms

Defines technical terms used in the manual, such as CAN, EMPower Connect, Ignition Enable, and RPM.

Product Safety Warnings

Specifications

Dimensions and Hole Locations/Bolt Spacing

Provides diagrams and measurements for pump dimensions and mounting hole locations.

Material Listing of Major External and Fluid Contacting Parts

Lists external and fluid-contacting parts with their materials and whether they contact fluid.

Operating Limits

Details temperature limitations for fluid and ambient operating and storage conditions.

Identification

EMP Water Pump Model Codes

Explains the structure and meaning of different components within the EMP water pump model codes.

Installation

Environment

Emphasizes cleanliness for pump life and its submersible nature, requiring debris protection.

Orientation

Shows the standard pump orientation and states it must be installed per EMP guidelines.

Plumbing

Details requirements for pump inlet plumbing, hose diameter, and potential issues like air trapping.

Hose Clamps

Recommends SAE20CT worm drive hose clamps and specifies torque requirements.

System Fill Procedure

Provides a step-by-step guide for filling the system and pump to avoid damage and air pockets.

Approved Fluids

Lists acceptable fluid types and coolants, advising against additives like "Stop Leak".

Wiring Practices

Recommended Wiring Practices

Outlines best practices for wiring, including avoiding sharp edges, stress, and hot surfaces.

Electrical Connections

Explains the power input and ignition enable connections for the pump.

10-way Connectors

10-way Component Connector

Details the pinout and wire colors for the male 10-way Apex connector.

10-way Mating Connector

Lists part numbers for the female 10-way Apex mating connector and related components.

10-way On/Off Single Speed Control

Details the pinout for a 10-way connector used for single-speed operation.

Operation

Explains how the component operates in single-speed mode and the "Power Hold" option for cooling.

7-way Connectors

7-way Component Connector

Details the pinout and wire colors for the male Delphi Metripack 7-way connector.

7-way Mating Connector

Describes the female Delphi Metripack 7-way mating connector and available service kits.

7-way Connector Greasing

Provides guidance on applying dielectric grease to electrical connectors for maintenance.

7-way On/Off Single Speed Control

Details the pinout for a 7-way connector used for single-speed operation and optional signals.

Operation

Explains the single-speed operation for the 7-way configuration and provides contact info for settings.

Routine Maintenance

Physical Inspection

Guides on performing visual checks, including ensuring the weep hole is clear and checking wiring.

EMPower Connect Service Tool

Diagnostic Outputs (WP120)

Explains how to gather operational and diagnostic data for WP120 models via CAN.

Diagnostic Outputs (WP120L)

Details viewing performance data for WP120L models using EMP-Link communication.

Troubleshooting

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