EasyManua.ls Logo

Empire Pro-Finish 2636 - User Manual

Empire Pro-Finish 2636
57 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Operating Instructions
for the
Pro-Finish
®
Cabinet System
Pressure and Suction
2101 West Cabot Boulevard
Langhorne, PA 19047-1893
www.empire-airblast.com

Questions and Answers

  • W
    woodsmichaelAug 16, 2025
    What to do if media is escaping from the Empire dust collector?
    • T
      Travis SheltonAug 16, 2025
      To resolve media escaping from the Empire dust collector into the work area: * Replace leaking or refasten loose bags. * Adjust reclaimer air inlet settings. * Shake the dust bag or dust collector bags. * Replace filters if they are blinded. * Reverse the fan rotation. * Replace media and adjust the reclaimer tuning band if the media has a high dust content. * Remove obstructions from the recovery hose. * Clean the cabinet air inlet with an air line. * Tighten the dust collector door or replace the gasket if it leaks air. * Replace a worn nozzle with the recommended size (maximum ¼” diameter pressure, maximum 7/32” air jet for suction).
  • B
    Brandon HughesAug 18, 2025
    How to improve the production rate of my Empire equipment?
    • L
      Lindsay TorresAug 19, 2025
      If you're experiencing a poor production rate with your Empire equipment, consider the following: * Increase blast air pressure within the specified range if it's too low. * Install a larger nozzle (and air jet on suction systems) if the current one is too small. * Ensure you are using the correct media. * Adjust media flow as needed. * Add media to maintain the recommended level. * Ensure parts are dry and free of oil or grease. * Replace old media with new and adjust the reclaimer tuning band if the media has a high dust content.
  • M
    mcarrAug 22, 2025
    What to do if Empire has blast air flow, but intermittent or no media flow?
    • J
      Jennifer ReyesAug 22, 2025
      If your Empire blast system has blast air flow, but intermittent or no media flow, consider these solutions: * Adjust and maintain pressure within the recommended range if the blast air pressure is too low. * Disassemble and clean the nozzle if it is clogged. * Remove damp media from the system and replace it with new, dry media. Also, check compressed air supply filters and avoid blasting wet or oily parts.
  • J
    Jocelyn JoyceAug 25, 2025
    What causes intermittent media flow in my Empire blast system?
    • N
      Natalie BakerAug 25, 2025
      If your Empire system exhibits blast air flow with intermittent or no media flow (continued), check these points: * For suction systems, ensure the nozzle orifice size is twice the air jet orifice size (e.g., 1/8” diameter air jet requires minimum ¼” diameter nozzle). * For suction systems, adjust the media hose in the media regulator and ensure an airtight seal at the suction gun body. * For suction systems, clear a clogged media hose by blowing air through it. * For pressure systems, adjust the media regulator if it's closed. * For pressure systems, check for and repair compressed air leaks in the sealing plunger or exhaust valve. * For pressure systems, clear any obstruction in the Sure-Flo media regulator.
  • M
    Michael SuttonAug 28, 2025
    How to stop static charge build-up in Empire equipment?
    • M
      mariahmanningAug 28, 2025
      If you're experiencing static charge build-up and discharge from your Empire equipment, consider the following: * Replace the blast hose with one of high quality if the current one is a poor conductor. * Earth ground the system properly. * Place the part on a metal surface if it's insulated or resting on a rubber mat. * Install an Empire Anti Static Strap, part 510411, if there is low compressed air and ambient humidity.
  • R
    Robert LoweAug 31, 2025
    What to do if there is no air or media flow from the Empire nozzle?
    • G
      Gary CaldwellAug 31, 2025
      If there is no air or media flow from the Empire nozzle, make sure that: * All air valves from the compressor are open. * The cabinet doors are tightly closed, sealing the door interlock. * The regulator is adjusted. * The nozzle is disassembled and cleaned. * The door interlock air hose is replaced. If the problem continues, further pneumatic control circuit troubleshooting may be required.
  • D
    Daniel DavisSep 3, 2025
    Why won't the blast activate on my Empire system?
    • V
      Victor EllisSep 3, 2025
      If the lights and blower are working but the blast will not activate on your Empire system, try the following: * Repair any air leaks. * Verify the main air supply is on and the cabinet is receiving air, and the regulator is set properly. * Check for obvious control air leaks. * Listen for air leaks with the main switch ON and foot treadle pressed. * Check for air leaks between points B and C. * If no air escapes when the foot treadle valve is manually pressed, replace the valve.
  • W
    William BellSep 5, 2025
    Why is good media being carried to the Empire dust collector?
    • B
      Brandon DavenportSep 6, 2025
      To address good media being carried to the Empire dust collector: * Continue use until a bag “cake” forms (approximately eight hours of operation). * Adjust the tuning band. * Add media to the recommended level if there is insufficient media in the suction hopper. * Adjust the slide gate. * Use more coarse media. * Replace the plunger and/or sealing ring if a worn plunger or sealing ring is leaking air into the reclaimer in pressure systems.
  • M
    Melanie HicksSep 9, 2025
    Why is there a delay in blast activation with my Empire foot treadle?
    • M
      Meghan HernandezSep 9, 2025
      To address excessive delay between stepping on the foot treadle and blast activation in your Empire system: * Adjust the foot treadle tab if it does not fully press the foot treadle valve plunger. * Check the condition of the control air lines if they are kinked or crimped.
  • G
    Gregory ButlerSep 12, 2025
    How to improve visibility during blasting with Empire equipment?
    • J
      Jeffrey ParkerSep 12, 2025
      To improve visibility during blasting with your Empire equipment, decrease the operating air pressure to within the recommended range if it is too high.

Summary

Introduction

Empire: The Leader in Air-Blast Technology

Company's position and history in the air-blast equipment industry.

Preparing for Installation

Hand Tools Required

Lists necessary tools for system installation.

Step-by-Step Procedure

Details the steps for initial assembly and reclaimer mounting.

Installation

Installing the Optional Dust Collector

Instructions for positioning and connecting the dust collector.

Installing the System

Steps for placing and stabilizing the cabinet.

Electrical Connections

Details power supply requirements and connections for electrical setup.

Installing the Compressed Air Supply

Guidance on determining air volume and line size.

General Equipment Operation

Media Selection and Use

Discusses choosing and using different types of blast media.

Media Loading

Instructions for loading media into the system.

Pneumatic Controls

Explains how the pneumatic system controls blast activation.

Equipment Start-up

Step-by-step guide to safely start the blast system.

Equipment Shut-down

Procedures for safely powering down the blast system.

Helpful Hints for More Efficient Blasting

Tips for optimizing blasting operation efficiency.

Maintenance

Daily Maintenance

Daily checks and cleaning procedures for system upkeep.

Weekly Maintenance

Regular checks and inspections for system components.

Storage or Temporary Non-Use

Steps to prepare the system for periods of non-use.

Troubleshooting

Troubleshooting Chart

A guide to common issues and their remedies.

Troubleshooting the Pneumatic Control Circuit

Diagnosing issues within the pneumatic control system.

Recommended Spare Parts

Options and Accessories

Pro-Finish Parts

Reclaimers

Exploded view and part numbers for reclaimer components.

Pressure Blast Systems

Parts list and diagrams for the blast hose assembly.

Suction Blast Systems

Parts list and diagrams for suction blast system components.

Dust Collectors

Components and parts for dust collector assemblies.

Blowers (Fan & Motor)

Information on blower assemblies and their components.

Ducting;Hoses

Specifications for conveying and dust hoses.

Pipe Strings

Details on pipe string assemblies and mounting hardware.

Pressure Blast Systems (Sure-Flo Media Regulators)

Parts list for Sure-Flo Media Regulators.

Warranty

Empire Pro-Finish 2636 Specifications

General IconGeneral
BrandEmpire
ModelPro-Finish 2636
CategoryOther
LanguageEnglish

Related product manuals