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Enerpac PUJ-1200B - User Manual

Enerpac PUJ-1200B
44 pages
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L2062 Rev. B 04/98
IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. If any shipping damage is found, notify
carrier at once. Shipping damage is NOT covered by warranty. The carrier is responsible for all
repair or replacement costs resulting from damage in shipment.
CONTENTS
SAFETY INFORMATION
To avoid personal injury or property damage during system operation, read and follow all
CAUTIONS, WARNINGS, and INSTRUCTIONS included with, or attached to, each product. ENERPAC
CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM UNSAFE USE OF PRODUCT,
LACK OF MAINTENANCE OR INCORRECT PRODUCT AND SYSTEM APPLICATION
. Contact Enerpac
when in doubt as to safety precautions, or applications.
A WARNING
The system operating pressure must not exceed the pressure rating of the
lowest rated component in the system. Install pressure gauges in the
system to monitor operating pressure.
A WARNING
To avoid personal injury, do not use electric pumps in an explosive
atmosphere. Adhere to all local and national electrical codes.
A WARNING
These pumps have factory-adjusted internal relief valves which must not
be repaired or adjusted except by qualified hydraulic technicians.
A WARNING
Make sure that all system components are protected from external
sources of damage, such as excessive heat, flame, moving machine parts,
sharp edges, and corrosive chemicals.
s CAUTION
Check specifications and motor plate data. Use of an incorrect power
source will damage the motor.
®
A UNIT OF APPLIED POWER INC.
Instruction Sheet
1
/
2
HP Portable Electric Pumps
ENGLISH . . . . . . . . . . . . . . 1-7
DEUTSCH . . . . . . . . . . . . 8-14
FRANCAIS . . . . . . . . . . . 15-21
ESPAÑOL . . . . . . . . . . . . 22-28
ITALIANO . . . . . . . . . . . 29-35
NEDERLANDS . . . . . . . . . 36-42

Questions and Answers

  • C
    connorhillJul 25, 2025
    What to do if Enerpac PUJ-1200B Water Pump fails to maintain pressure?
    • C
      Cindy SharpJul 25, 2025
      If your Enerpac Water Pump fails to maintain pressure, it could be due to an external hydraulic leak. Check all connections and tighten any that are leaking. Another possibility is an internal hydraulic leak. In this case, replace any damaged hoses or fittings. If the issue continues, have the pump repaired by a qualified hydraulic technician.
  • J
    Jeremy WebbJul 31, 2025
    How to fix low fluid output on Enerpac Water Pump?
    • N
      Nicholas FrancisJul 31, 2025
      Low fluid output in your Enerpac Water Pump can stem from several causes. First, ensure the fluid level is adequate by filling the reservoir to the proper level. Leaks in pump components can also reduce output; test to isolate any leaks and have the pump repaired by a qualified hydraulic technician. Additionally, a malfunctioning bypass valve or fluid intake screens clogged with debris on the piston blocks could be responsible. Inspect the intake screens and flush all components to remove contamination, replacing any damaged parts.
  • A
    Angela WongAug 6, 2025
    How to troubleshoot Enerpac Water Pump that will not start?
    • J
      Jordan KelleyAug 6, 2025
      If your Enerpac Water Pump isn't starting, the issue might be related to the power supply. First, check the electrical power source to ensure it's properly connected and functioning. Another possibility is incorrect voltage. Refer to page 2 to verify the voltage specifications and ensure they match your power supply.
  • A
    Anna ColeAug 12, 2025
    Why does the cylinder on my Enerpac Water Pump advance and retract erratically?
    • P
      Paula WintersAug 12, 2025
      If the cylinder on your Enerpac Water Pump advances and retracts erratically, it could be due to air in the system. Try removing the air by repeatedly opening and closing the tool until the operation becomes smooth. Another potential cause is an external leak in the system. Inspect all connections and tighten any that are loose. Also, an internal hydraulic leak may be the cause. Replace any damaged hoses and fittings. If the problem persists, have the pump inspected and repaired by a qualified hydraulic technician.
  • C
    christina62Aug 18, 2025
    Why won't the cylinder on my Enerpac PUJ-1200B Water Pump advance or retract?
    • R
      Rachel CruzAug 18, 2025
      If the cylinder on your Enerpac Water Pump is not advancing or retracting, several factors could be the cause. Start by checking the fluid level; if it's low, fill the reservoir to the correct level. Another common issue is a clogged intake screen, which you should clean or replace. Also, make sure the valve is in the correct position; shift it to the pressure position. If these steps don't resolve the problem, the valve may have failed, requiring repair by a qualified hydraulic technician.

Summary

IMPORTANT RECEIVING INSTRUCTIONS

SAFETY INFORMATION

General Safety Warnings

Critical safety warnings and cautions for safe operation of electric pumps.

SPECIFICATIONS

INSTALLATION

Hydraulic Connections

Instructions for connecting hydraulic hoses using teflon tape.

Hose Installation Warning

Warning to avoid kinking or damaging hoses to prevent rupture.

OPERATION

General Operation Notes

Notes on power, fluid levels, and vent plug usage during pump operation.

Pump Switch and Valve Control

Operation of the pump switch and control valve for cylinder movement.

Model-Specific Valve Operation

Operation of valves for double-acting and single-acting cylinders.

Thermal Relay and Air Removal

Function of thermal relay and procedure for air removal.

Pressure Limit Warning

Warning not to exceed maximum operating pressure or travel limits.

ADJUSTING THE RELIEF VALVE SETTING

Relief Valve Adjustment Procedure

Step-by-step guide to adjust the relief valve setting to desired pressure.

Relief Valve Adjustment Precautions

Precautions for accurate adjustment and avoiding exceeding max pressure.

MAINTENANCE

Oil Level Check and Change

Procedures for checking oil level and changing hydraulic oil.

Reservoir Cleaning

Steps for cleaning the pump reservoir and pick-up screens.

TROUBLESHOOTING

Pump Start and Cylinder Issues

Troubleshooting pump start failures and cylinder movement problems.

Pressure and Output Issues

Diagnosing and resolving issues with pressure maintenance and low fluid output.

Enerpac PUJ-1200B Specifications

General IconGeneral
BrandEnerpac
ModelPUJ-1200B
CategoryWater Pump
LanguageEnglish

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