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ESPEC SU Series - User Manual

ESPEC SU Series
28 pages
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ESPEC CORP.
Installation guide
Bench-top type
temperature (and humidity)
chamber
SH / SU
40093010010A0
May 10, 2019
This guide describes how to bring
in and install the chamber.
Before starting these works, read it
through.
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Do you have a question about the ESPEC SU Series and is the answer not in the manual?

Summary

Installation Site Requirements

Environmental and Physical Conditions

Details environmental and physical conditions for chamber installation.

Installation Procedures

Chamber Installation and Leveling

Step-by-step guide on how to install and level the chamber.

Drainage Work

Drainage System and Requirements

Explains the drainage system, hose connections, and important notices for proper drainage.

Power Supply Work

Primary Power Supply Requirements

Outlines voltage, current, cable size, and fuse capacity requirements for power supply.

Power Supply Connections and Grounding

Details safe connection procedures and essential grounding instructions.

Supplying Water (SH Only)

Filling the Water Supply Tank

Procedure for filling the water supply tank with appropriate water.

Supplying Water to Humidifying Tray

Procedure for transferring water from the tank to the humidifying tray.

Constant Setup and Operation

Constant Setup and Operation Input

Guide to setting temperature and humidity targets and inputting them into the system.

Summary

Installation Site Requirements

Environmental and Physical Conditions

Details environmental and physical conditions for chamber installation.

Installation Procedures

Chamber Installation and Leveling

Step-by-step guide on how to install and level the chamber.

Drainage Work

Drainage System and Requirements

Explains the drainage system, hose connections, and important notices for proper drainage.

Power Supply Work

Primary Power Supply Requirements

Outlines voltage, current, cable size, and fuse capacity requirements for power supply.

Power Supply Connections and Grounding

Details safe connection procedures and essential grounding instructions.

Supplying Water (SH Only)

Filling the Water Supply Tank

Procedure for filling the water supply tank with appropriate water.

Supplying Water to Humidifying Tray

Procedure for transferring water from the tank to the humidifying tray.

Constant Setup and Operation

Constant Setup and Operation Input

Guide to setting temperature and humidity targets and inputting them into the system.

Overview

This document serves as an installation guide for the ESPEC bench-top type temperature (and humidity) chamber, specifically models SH and SU. It outlines the necessary steps for bringing in and installing the chamber, emphasizing safety precautions and proper handling to prevent accidents or equipment damage. Users are advised to read the entire manual thoroughly before commencing any work.

Function Description:

The ESPEC bench-top type temperature (and humidity) chamber is designed to create controlled environments for testing various specimens. It can regulate temperature and, for SH models, humidity, making it suitable for a range of research, development, and quality control applications. The chamber's primary function is to subject specimens to specific environmental conditions to observe their behavior and performance.

Usage Features:

The chamber is intended for use by experienced engineers or trained personnel who understand its purpose, operation methods, and daily maintenance. This ensures safe and effective operation, mitigating risks associated with electrical components and other potential hazards.

Safety Indications:

The manual employs a clear system of safety indications to highlight potential dangers:

  • DANGER: Indicates extremely dangerous consequences, including death or serious injury, if the chamber is handled improperly.
  • WARNING: Signifies dangerous consequences, such as death or serious injury, arising from improper handling.
  • CAUTION: Points to potential minor injuries or light wounds if the chamber is handled incorrectly.
  • PROHIBITED: Marks specific actions that are forbidden to prevent dangerous situations.
  • Imperative Action Required: Denotes actions that are mandatory for the user to take to prevent dangerous situations.
  • Notice: Indicates information related to potential physical damage to equipment or facilities, or environmental pollution, if the equipment is handled incorrectly.

Environmental Labeling – “GREEN PRODUCT Label”:

ESPEC is committed to eco-friendly product development, adhering to guidelines for preventing global warming and pollution, and promoting resource recycling. Products intended for the Japanese market that meet specific energy-saving criteria receive the “GREEN PRODUCT Label,” which is equivalent to the ISO Type II environmental label. To qualify, a product must achieve more than 15% energy savings in power consumption compared to its former model, based on ESPEC's specified operation patterns. The manual also provides "Energy Saving Advice" to help users operate the chamber efficiently.

Installation Site Requirements:

Proper installation is crucial for the chamber's performance and safety. The chamber must be installed indoors on a flat, level floor capable of supporting its weight. The site should have minimal mechanical vibrations, be free from airborne contaminants, and be dry. It should also be free from flammable materials, combustible or corrosive gases, and not exposed to direct sunlight. Good ventilation is essential, and the ambient temperature should be between +5°C and +35°C, with a maximum humidity of 75% RH (+23°C being optimal). The ambient temperature should not fluctuate by more than 5°C within a few minutes. The chamber should not be placed directly under a fire alarm or near high-temperature heat sources. Proximity to power, water, and drainage utilities is also recommended. The installation altitude should not exceed 1000m. Operating the chamber outside these specified ambient temperature ranges may lead to malfunction.

Installation Notes:

When moving the chamber, extreme caution is advised to prevent fingers from being caught or the chamber from falling. If using a forklift, ensure the front ends of the forks are not covered by the chamber. The manual provides a diagram illustrating the center of gravity positions for different models to aid in safe handling.

Leveling the Chamber:

The chamber is equipped with leveling feet under each of its four corners. To install, users must turn the adjustable feet until the chamber sits level. A level should then be placed on the center of the test area floor to verify the levelness. This is critical because an unlevel chamber can cause water to backflow, leading to drainage issues, false alarms, and destabilized humidity control. The chamber should never be moved with specimens inside, as they may tip over or fall.

Removing Moisture Absorbents (Export Specifications Only):

For export models, the chamber door is secured with a retainer during shipping to prevent accidental opening. After installation, this retainer and any moisture absorbents must be detached.

Checking Accessories and Spare Parts:

The manual includes a comprehensive list of accessories and spare parts provided with the chamber, such as shelves, cable port rubber plugs, humidifying tray drain hoses, water tank level sensor tank drain hoses, connectors, terminal plugs, power plugs, wet-bulb wicks, cartridge fuses, Class CC fuses, breaker handle covers, stylus pens, operation manuals, and warranty cards. Users are instructed to check if all items are included.

Drainage Work:

Drainage work is necessary to remove water from the humidifying tray and condensation from the test area. The chamber uses a gravitational drainage system, requiring the drain hose to be sloped downward to prevent stagnant water and direct it into a pit. The drain hose is located at the rear underneath the chamber. The drain tube is approximately 1m long with an O.D. of Ø18mm and an I.D. of Ø12mm.

Drainage Precautions:

  • If collecting drainage in a container, regularly check the water level to prevent overflow, especially when using continuous water supply or an optional additional water tank.
  • To prevent backflow into the chamber, the drainage line should not be shared with other equipment.
  • The water tank drain hose and drain pipe ends should remain open to the atmosphere.
  • Raising the drain pipe 5 cm or more off the floor or the chamber's supporting surface can create a pocket, hindering proper drainage and potentially causing water to backflow into the dew tray or mechanical parts compartment, possibly flooding the test area floor.

Connecting the Drain Pipe:

The drain pipe from the chamber's rear panel should be connected to a drainage system or run into a container or pit. The drain pipe has an I.D. of Ø12 mm. When connecting, fit the hose over the nipple and press inward until a connection catch is heard.

Hot Water Drainage Caution:

Users are warned that hot water may drain from the humidifying tray shortly after operation, posing a burn risk. Caution is advised when handling hot water drainage. The manual identifies the water supply sensor container drain port (for cleaning the water supply pump filter) and the humidifying tray drain port (for temperature operation or cleaning the humidifying tray).

Power Supply Work:

Primary power supply requirements must comply with national regulations. External power supply cables must be of an approved type and meet IEC/EN60227 or IEC/EN60245 standards. The manual provides a table detailing supply voltage ranges and advises keeping fluctuations within ±5%. It also specifies maximum current per voltage, minimum cable diameter, and fuse capacity.

Leakage Breaker Warning:

When using a leakage breaker as the primary power switch, it must support high harmonics to prevent malfunctions. Grounding the equipment is mandatory to prevent electric shock from leakage current and protect against power supply noise, which can destabilize temperature and humidity control. Grounding on gas pipes is strictly prohibited due to explosion risk. The ground should not be shared with equipment not fitted with a leakage breaker, as the chamber's breaker will not trip for overcurrent, short-circuits, or surges in such cases.

Power Cable Color Codes:

The manual provides power cable color codes for different voltage specifications (100V/200V AC, 220V/230V AC, and 115V AC) for L phase, N phase, and GND connections. For SH/SU-222,242,262 models, the chamber is grounded through the power cable when plugged into an electrical outlet, eliminating the need for separate grounding. For 220 and 230V AC supplies, a specific plug type (CEE 7/7) is used, requiring a matching outlet. The chamber must be grounded with a maximum 100 Ω resistance against the ground.

Power ON/OFF:

To power on, first turn the circuit breaker ON (located on the right side of the chamber), then press the instrumentation power switch. To power off, press the instrumentation power switch, then turn the circuit breaker OFF. Users are advised to wait at least 20 seconds after turning the circuit breaker ON before turning it OFF again to protect the system.

Supplying Water (SH Only):

For SH models, water for the humidifying tray is supplied from a water supply tank. Before filling the tank or cleaning the chamber, the door must be closed and remain closed to prevent injuries. Only pure water with a conductivity between 0.1 to 10µS/cm should be used; tap water or ultra-pure water can shorten the life of the humidifying heater and wet-bulb wick, or deform water circuit parts. The chamber should not be run with the water supply tank drawer open, as this can destabilize temperature and humidity control.

Water Supply Procedure:

  1. Open the water circuit compartment.
  2. Pull out the water tank.
  3. Detach the cap and supply deionized water up to the upper limit water level (approximately 5L capacity).
  4. Tighten the cap and slide the tank back into the compartment until the connection plug catches. The plug's valve opens, allowing water to flow into the circuit. Gently pulling the tank outward confirms a secure connection.

Water Supply Notes:

  • Do not run temperature and humidity operations with the water tank out, as this prevents water supply to the humidifying tray or wick pan, affecting set targets.
  • Avoid repeatedly setting the water tank to the water circuit compartment, as this can create pressure imbalances, potentially causing a siphon effect and continuous drainage.

Supplying Water to the Humidifying Tray:

To supply water from the tank to the humidifying tray, the chamber must be run. The factory default setting is 0°C with humidity control OFF.

  1. Turn the circuit breaker ON.
  2. Press the POWER switch on the instrumentation.
  3. The monitor screen will appear.
  4. Press the [Constant Setup] tab to access the Constant Setup screen. Input the desired temperature (e.g., 23°C) and humidity (e.g., 60% RH) settings, then press [ENT].
  5. Press [STOP] (top, left) to display [Operation mode], then press [Const No.1].
  6. A confirmation message for operation execution will appear. Selecting [YES] starts the operation and returns to the original screen, displaying "CONSTANT."
  7. The chamber starts, and water supply to the humidifying tray completes within about 5 minutes.
  8. After 5 minutes, finish the constant value operation by pressing the [Stop] button.
  9. A confirmation message for stopping the operation will appear. Selecting [YES] stops the operation and returns to the original screen.
  10. Press the POWER switch on the instrumentation to turn it off.

Checking Water Level in the Humidifying Tray:

Water is supplied to both the humidifying tray and wick pan. For proper operation, the water level should be 4mm lower than the test area floor.

  1. Check that the humidifying heater is completely submerged and that water is not overflowing from the humidifying tray.
  2. Check that water does not overflow the wick pan.

Water Level Regulator Reference:

If the water level in the humidifying tray water level regulator is above or below the WATER LEVEL mark (indicating overflow or the heater sticking out), it may be due to improper tank connection, an unlevel chamber, or incorrect regulation.

Checking Water Level in the Small Humidifying Tray Water Level Regulator (SH Only):

For SH models, check that the water level in the regulator is at the WATER LEVEL mark. Before removing the humidifying tray water level regulator level check panel, shut OFF power at the main power switch to prevent injuries from the air circulator in the mechanical parts compartment.

Adjusting Water Level:

  1. Remove the two screws locking the water level regulator level check panel on the lower rear of the left wall of the chamber.
  2. Check if the water level in the regulator is above the WATER LEVEL mark.
  3. If the water level in either the humidifying tray or wick pan is off the WATER LEVEL mark, loosen the nut and turn the water level sensor clockwise to lower the water level, or counter-clockwise to raise it. Then, retighten the nut.
  4. Reattach the water level check panel and turn the main power switch ON.

ESPEC SU Series Specifications

General IconGeneral
Humidity Range10% to 98% RH
Temperature Fluctuation±0.3°C
Temperature Gradient±1.0°C
RefrigerantR-404A
Temperature Range-20°C to +150°C
Power SupplyAC 200V, 220V, 230V, 240V, 50/60Hz
Temperature Uniformity±0.5°C
Heating Rate3°C/min
Cooling Rate1°C/min
Control SystemProgrammable controller

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