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EVAPCO ESW Series User Manual

EVAPCO ESW Series
58 pages
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Operation and
Maintenance Instructions
For EVAPCO Closed Circuit Coolers and
Evaporative condensers
for LIFE
Internat iona l In stitute of
Ammo nia Refrigeration
www.iiar.org
Member of
M
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Mark owned by the Cooling Technology Institute

Table of Contents

Other manuals for EVAPCO ESW Series

Questions and Answers:

EVAPCO ESW Series Specifications

General IconGeneral
BrandEVAPCO
ModelESW Series
CategoryCooling boxes
LanguageEnglish

Summary

Introduction

Safety Precautions

Terminology

Initial Storage and/or Idle Period Recommendations

International Building Code Provisions

Initial and Seasonal Start-Up Checklist

General

General guidelines for initial and seasonal unit start-up procedures.

Recommended Minimum Maintenance Schedule

Seasonal Shut-Down Checklist

Basic Closed Circuit Cooler/Condenser Sequence of Operation

Fan System

Fan Motor Bearings

Details on maintenance and lubrication of fan motor bearings.

Fan Shaft Ball Bearings

Guidance on lubricating fan shaft ball bearings for different unit types.

Fan Belt Adjustment

Gear Drives

Air Inlet

Coil Inlet

Fan System - Capacity Control

Fan Motor Cycling

Explanation of fan motor cycling for capacity control.

Variable Frequency Drives

Using VFDs for precise fan speed control and capacity modulation.

Two Speed Motors

Recirculated Water System - Routine Maintenance

Suction Strainer in Cold Water Basin

Procedure for cleaning the suction strainer in the cold water basin.

Cold Water Basin

Operating Level of Water in Cold Water Basin

Guidelines for checking and maintaining the correct water level.

Water Make Up Valve

Pressurized Water Distribution Systems

Bleed-Off Valve

Pump (When Supplied)

Water Treatment and Water Chemistry

Bleed or Blowdown

Managing water concentration through bleed or blowdown.

Galvanized Steel – Passivation

Procedure for passivation of galvanized steel components.

Water Chemistry Parameters

Control of Biological Contamination

Gray Water and Reclaimed Water

Air Contamination

Cold Weather Operation

Unit Layout

Considerations for unit placement in cold weather conditions.

Freeze Protection of Recirculating Water

Methods to prevent freezing of recirculating water.

Freeze Protection of Closed Circuit Cooler Coils

Unit Accessories

Cold Water Basin Heaters

Use of optional basin heaters for freeze protection.

Remote Sumps

Benefits of using a remote sump for freeze protection.

Electric Water Level Control

Features and benefits of electric water level controls.

Vibration Cut Out Switches

Functionality of optional vibration cut out switches.

Capacity Control Methods for Cold Weather Operation

Induced Draft Unit Capacity Control

Methods for managing capacity in induced draft units during cold weather.

Forced Draft Unit Capacity Control

Ice Management

Induced Draft Units

Strategies for managing ice buildup in induced draft units.

Forced Draft Units

Strategies for managing ice buildup in forced draft units.

Troubleshooting

Fan Motor Issues

Diagnosing and resolving problems related to fan motors.

Spray Pattern Issues

Identifying and fixing problems with the spray pattern.

Pump Motor Issues

Water Level and Valve Issues

Electric Water Level Control

Unit Surface Issues

Replacement Parts

AT Series Exploded Views

Exploded diagrams for ATWB, ATC-E, eco-ATWB, eco-ATC-A units.

ESW/ESWA Series Exploded Views

Exploded diagrams for ESW4 and ESWA unit models.

LSC/LSWE Series Exploded Views

Exploded diagrams for LSC-E, LSWE, eco-LSWE unit models.

LRC/LRWB Series Exploded Views

Exploded diagrams for LRC, LRWB, eco-LRWB unit models.

PMC Series Exploded Views

Exploded diagrams for PMC-E and eco-PMC unit models.

PHC Series Exploded Views

Exploded diagrams for PHC-S, PHC-L, and PHC-D unit models.

For EVAPCO Authorized Parts and Service, Contact Your Local EVAPCO Representative or the Local Mr. GoodTower® Service Provider

EVAPCO, Inc. – World Headquarters & Research/Development Center

North America

Europe

Asia/Pacific

South America

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