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EVAPCO ESW Series - User Manual

EVAPCO ESW Series
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Operation and
Maintenance Instructions
For EVAPCO Closed Circuit Coolers and
Evaporative condensers
for LIFE
Internat iona l In stitute of
Ammo nia Refrigeration
www.iiar.org
Member of
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Mark owned by the Cooling Technology Institute

Table of Contents

Other manuals for EVAPCO ESW Series

Questions and Answers

  • W
    williammorrisAug 14, 2025
    What to do if the EVAPCO ESW makeup valve will not shut off?
    • T
      Todd ShannonAug 15, 2025
      If the makeup valve on your EVAPCO Cooling boxes won't shut off, there are several potential causes. First, the make-up water pressure might be too high; for mechanical valves, it needs to be between 20 and 50 psi. A pressure reducing valve can lower excessive pressure. For electronic water level controls, the electrical actuator requires 5 to 125 psi. Other causes include debris in the solenoid (clean it out), a frozen float ball (inspect and replace if needed), or a float ball full of water (check for leaks and replace).
  • K
    Katie PottsAug 18, 2025
    Why are the EVAPCO ESW Cooling boxes pump motors overamping?
    • A
      Adam BaileyAug 18, 2025
      If your EVAPCO Cooling boxes pump motor is overamping, especially if the unit has only run for a few hours, it might be due to the pump wear ring needing to wear in. This should only cause small percentage increases. If the issue persists, verify the pump can turn freely by hand; if not, it likely needs replacement. Also, ensure the pump has been wired correctly and that the supply voltage is accurate. Note that changes in pump flow due to clogged or blown nozzles should not cause overamping.
  • J
    johnsonjessicaAug 21, 2025
    What to do if the EVAPCO ESW cold water basin is overflowing?
    • W
      williambyrdAug 21, 2025
      If the cold water basin of your EVAPCO Cooling boxes is overflowing, it could be due to a problem with the make-up line. Refer to the Makeup Valve or Electronic Water Level section for troubleshooting. If it's a multi-cell unit, ensure all cells are installed level with each other, as uneven installation can cause overflowing in one cell.
  • A
    Alice FranklinAug 25, 2025
    How to clean scaled inlet louvers on EVAPCO ESW Cooling boxes AT units?
    • B
      barronanthonyAug 25, 2025
      To clean scaled inlet louvers on EVAPCO Cooling boxes AT units, avoid using a power washer or wire brush as they can damage the louvers. Instead, remove the louver assemblies and soak them in the cold water basin of the unit. The water treatment chemicals present will help neutralize and dissolve the scale buildup. The soaking time depends on the severity of the scaling, assuming chemicals are in use.
  • B
    Benjamin CarneyAug 28, 2025
    Why is water constantly blowing out of the EVAPCO ESW overflow connection?
    • B
      Brenda OrtizAug 28, 2025
      Water blowing out of the overflow connection in EVAPCO Cooling boxes, particularly in forced draft units, can be due to positive pressure in the casing section. To resolve this, pipe the overflow with a P-trap to an appropriate drain. Also, verify the actual operating level against the recommended levels in the O&M manual to ensure the overflow connection has been properly piped.
  • A
    Ashlee BaileyAug 31, 2025
    Why is the stainless steel rusting on my EVAPCO ESW Cooling boxes?
    • M
      Matthew LeeAug 31, 2025
      Rust spots on the surface of your EVAPCO Cooling boxes typically aren't signs of the stainless steel corroding. Often, they result from foreign material like welding slag collecting on the surface. These spots can be removed with a good cleaning. EVAPCO recommends using either Naval Jelly or a good stainless steel cleaner, such as Mother’s Wax, along with a Scotch-Brite pad. Regular maintenance of the unit’s surface is advised.
  • E
    Erik ColemanSep 3, 2025
    Why is the fluid cooler insulation cracking on my EVAPCO ESW?
    • C
      Christian KochSep 4, 2025
      Most of the time, what appears to be cracking insulation on EVAPCO Cooling boxes is actually cracking paint. If the paint is degrading, it should be touched up to maintain the finish on the insulation. Maintaining the finish of the insulation paint should be part of your standard maintenance. If the insulation itself is cracking, consult your local Evapco representative.
  • D
    Douglas HardySep 12, 2025
    How to fix low pan water level in EVAPCO ESW Cooling boxes?
    • D
      Dawn EllisSep 12, 2025
      If you have low pan water level in your EVAPCO Cooling boxes, it could be due to the Electronic Water Level Control Float Ball not being set correctly; refer to the EWLC Section. You can also adjust the float ball up or down to achieve the proper water level. Note that the float ball is set to the operating level at the factory.

Summary

Introduction

Safety Precautions

Terminology

Initial Storage and;or Idle Period Recommendations

International Building Code Provisions

Initial and Seasonal Start-Up Checklist

General

General guidelines for initial and seasonal unit start-up procedures.

Recommended Minimum Maintenance Schedule

Seasonal Shut-Down Checklist

Basic Closed Circuit Cooler;Condenser Sequence of Operation

Fan System

Fan Motor Bearings

Details on maintenance and lubrication of fan motor bearings.

Fan Shaft Ball Bearings

Guidance on lubricating fan shaft ball bearings for different unit types.

Fan Belt Adjustment

Gear Drives

Air Inlet

Coil Inlet

Fan System - Capacity Control

Fan Motor Cycling

Explanation of fan motor cycling for capacity control.

Variable Frequency Drives

Using VFDs for precise fan speed control and capacity modulation.

Two Speed Motors

Recirculated Water System - Routine Maintenance

Suction Strainer in Cold Water Basin

Procedure for cleaning the suction strainer in the cold water basin.

Cold Water Basin

Operating Level of Water in Cold Water Basin

Guidelines for checking and maintaining the correct water level.

Water Make Up Valve

Pressurized Water Distribution Systems

Bleed-Off Valve

Pump (When Supplied)

Water Treatment and Water Chemistry

Bleed or Blowdown

Managing water concentration through bleed or blowdown.

Galvanized Steel - Passivation

Procedure for passivation of galvanized steel components.

Water Chemistry Parameters

Control of Biological Contamination

Gray Water and Reclaimed Water

Air Contamination

Cold Weather Operation

Unit Layout

Considerations for unit placement in cold weather conditions.

Freeze Protection of Recirculating Water

Methods to prevent freezing of recirculating water.

Freeze Protection of Closed Circuit Cooler Coils

Unit Accessories

Cold Water Basin Heaters

Use of optional basin heaters for freeze protection.

Remote Sumps

Benefits of using a remote sump for freeze protection.

Electric Water Level Control

Features and benefits of electric water level controls.

Vibration Cut Out Switches

Functionality of optional vibration cut out switches.

Capacity Control Methods for Cold Weather Operation

Induced Draft Unit Capacity Control

Methods for managing capacity in induced draft units during cold weather.

Forced Draft Unit Capacity Control

Ice Management

Induced Draft Units

Strategies for managing ice buildup in induced draft units.

Forced Draft Units

Strategies for managing ice buildup in forced draft units.

Troubleshooting

Fan Motor Issues

Diagnosing and resolving problems related to fan motors.

Spray Pattern Issues

Identifying and fixing problems with the spray pattern.

Pump Motor Issues

Water Level and Valve Issues

Electric Water Level Control

Unit Surface Issues

Replacement Parts

AT Series Exploded Views

Exploded diagrams for ATWB, ATC-E, eco-ATWB, eco-ATC-A units.

ESW;ESWA Series Exploded Views

Exploded diagrams for ESW4 and ESWA unit models.

LSC;LSWE Series Exploded Views

Exploded diagrams for LSC-E, LSWE, eco-LSWE unit models.

LRC;LRWB Series Exploded Views

Exploded diagrams for LRC, LRWB, eco-LRWB unit models.

PMC Series Exploded Views

Exploded diagrams for PMC-E and eco-PMC unit models.

PHC Series Exploded Views

Exploded diagrams for PHC-S, PHC-L, and PHC-D unit models.

For EVAPCO Authorized Parts and Service, Contact Your Local EVAPCO Representative or the Local Mr. GoodTower Service Provider

EVAPCO, Inc. - World Headquarters & Research;Development Center

North America

Europe

Asia;Pacific

South America

EVAPCO ESW Series Specifications

General IconGeneral
BrandEVAPCO
ModelESW Series
CategoryCooling boxes
LanguageEnglish

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