What to do if my Everlast Cutter air flows but the arc does not start within 2-3 seconds?
Check the consumables for wear and tightness. Also, check the fuse and air pressure. Ensure the spring/piston on the torch blow back mechanism isn't sticky or slow. You can also release the trigger and try again.
What to do if the Everlast Cutter over current/duty cycle LED illuminates?
If the Over current/Duty cycle LED illuminates but there is no output, allow the machine to cool down. After it has fully cooled, reset the main power switch. Also, ensure that the fan is not blocked and check the wiring.
Why won't the pilot arc light on my Everlast Cutter, but the arc starts when I drag the torch on the metal?
The fuse might be blown.
What to do if the Everlast Cutter arc tries to start but melts through the side of the nozzle?
This issue may be caused by a missing or worn swirl ring, or a worn electrode. Check these parts and replace if necessary. Ensure the swirl ring isn't cracked.
What causes dirty consumables and premature wear on my Everlast Cutter?
Dirty, smutty looking consumables with premature wear, shortened life, and melted tips can be caused by moisture or oil contamination. Other potential causes include using the wrong or poor-quality aftermarket consumables, drag cutting, or incorrect cutting techniques.
What to do if my Everlast Cutter arc blows out when ready to cut?
If the arc blows out when you're ready to cut, the air pressure might be too high. Try reducing it to 72 psi.
What to do if the air flows but the pilot arc does not start on my Everlast Cutter?
If the air flows but the pilot arc does not start or spark, but the arc starts when the nozzle is rubbed on the metal, the fuse may be blown. Replace it with a 30 A automotive-type, slow-blow fuse.
Why won't the pilot arc transfer and amps read approximately 25-27 amps while switch is held on my Everlast Cutter?
Check the work clamp connection and ensure any rust is removed from the work clamp contact area. A faulty clamp may also be the cause. The arc continuity may not be sensed.
How to fix unstable arc at lower amps with Everlast Cutter?
To fix an unstable arc at lower amps, use a nozzle with a smaller orifice.
What to do if my Everlast Cutter cup or nozzle is melting or cracking?
Melting or cracking of the cup and/or nozzle may be due to improper cutting technique or excessive piercing.
Provides email, website, phone, and fax for US customer service and technical support.
Lists email, website, phone, and fax for Canadian customer service and technical support.
Includes phone numbers and addresses for Sydney and Port Macquarie, plus after-hours support.
Emphasizes operator responsibility for safe operation, proper maintenance, and reading the manual.
Details the need for safety glasses, welding helmets, hearing protection, clothing, footwear, and gloves.
Warns about HF energy, EMF, ventilation, hazardous materials, electrical shock, and fire prevention.
Covers faulty equipment, maintenance, cylinder safety, and seeking expert advice.
Illustrates and identifies key components like the torch, work clamp, and regulator assembly.
Compares technical specifications, duty cycles, air requirements, and cut thicknesses across models.
Describes the non-high frequency start, blow-back type, IGBT construction, and torch features.
Covers maintenance, environmental considerations, and explains the unit's duty cycle limitations.
Illustrates how to connect the torch and work clamp to the plasma cutter unit.
Details the gas inlet connection and the standard NEMA 6-50P power plug for US/Canada.
Explains the setup of the air compressor, regulator assembly, and the necessity of an air dryer.
Identifies and labels all controls and indicators on the plasma cutter's front panel.
Provides detailed purpose and operation for each control and indicator on the front panel.
Illustrates and labels the rear panel connections including CNC, power switch, gas inlet, and ground bolt.
Explains the function of CNC connection, power switch, power cable, gas input, HF ground, and regulator assembly.
Details the edge start method for promoting consumable life and a smooth cut start.
Explains the pierce start method, its impact on consumables, and proper technique for piercing.
Provides tips on pilot arc usage, travel speed effects on cut quality, and consumable care.
Illustrates how speed, air pressure, torch angle, and consumable condition affect cut quality.
Demonstrates using lead-in cuts for pattern shapes and holes to improve cut quality and avoid damage.
Provides a detailed exploded view diagram of the IPT 60 torch and its parts.
Lists part numbers, codes, and descriptions for all components of the IPT 60 torch.
Presents an exploded view diagram detailing the components of the IPT 80/80M torch.
Provides a comprehensive list of part numbers, codes, and descriptions for the IPT 80/80M torch.
Shows an exploded view diagram of the IPT 100/100M torch, illustrating all its parts.
Lists part numbers, codes, and descriptions for all components of the IPT 100/100M torch.
Details the pin-out configuration for the CNC control board and rear socket connections.
Provides a table of common problems with their causes and recommended solutions for the plasma cutter.
Offers tips for setup, air pressure, standoff distance, and general cutting speed guidelines.
Explains the purpose of the pilot arc, its role in continuity, and normal amperage during its operation.
General| Input Phase | Single Phase |
|---|---|
| Input Frequency | 50/60Hz |
| Output Current Range | 10-60A |
| Rated Output Current | 60A |
| Cutting Thickness | 3/4" |
| Weight | 35 lbs |
| Duty Cycle | 60% at 60A |
| Dimensions | 14.5 in |
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