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Evinrude 115 HP User Manual

Evinrude 115 HP
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DSS08390I 1 of 4
Printed in the United States.
© 2008 BRP US Inc. All rights reserved.
TM, ® Trademarks and registered trademarks of Bombardier Recreational Products Inc. or its affiliates.
WATER PUMP KIT, P/N 5007556
INSTALLATION INSTRUCTIONS
APPLICATION
Use this instruction sheet when installing the above water pump kit on Evinrude
®
115 and 130 HP
outboard models, 2009 and newer.
SAFETY INFORMATION
For safety reasons, this kit should be installed by
an authorized Evinrude
®
/Johnson
®
dealer. This in-
struction sheet is not a substitute for work experi-
ence. Additional helpful information may be found
in other service literature for your engine.
This instruction sheet uses the following signal
words identifying important safety messages.
IMPORTANT: Identifies information that will help
prevent damage to machinery and appears next to
information that controls correct assembly and op-
eration of the product.
These safety alert signal words mean:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Always follow common shop safety practices. If
you have not had training related to common shop
safety practices, you should do so to protect your-
self, as well as the people around you.
It is understood that this instruction sheet may be
translated into other languages. In the event of any
discrepancy, the English version shall prevail.
DO NOT do any repairs until you have read the in-
structions and checked the pictures relating to the
repairs.
Be careful, and never rush or guess a service pro-
cedure. Human error is caused by many factors:
carelessness, fatigue, overload, preoccupation,
unfamiliarity with the product, and drugs and alco-
hol use, to name a few. Damage to a boat and out-
board can be fixed in a short period of time, but
injury or death has a lasting effect.
When replacement parts are required, use
Evinrude/Johnson Genuine Parts or parts with
equivalent characteristics, including type, strength
and material. Using substandard parts could result
in injury or product malfunction.
Torque wrench tightening specifications must be
strictly followed. Replace any locking fastener
(locknut or patch screw) if its locking feature be-
comes weak. Definite resistance to turning must be
felt when reusing a locking fastener. If replacement
is specified or required because the locking fasten-
er has become weak, use only authorized
Evinrude/Johnson Genuine Parts.
If you use procedures or service tools that are not
recommended in this instruction sheet, YOU
ALONE must decide if your actions might injure
people or damage the outboard.
TO THE INSTALLER: Give this sheet and the op-
erating instructions to the owner. Advise the owner
of any special operation or maintenance informa-
tion contained in the instructions.
TO THE OWNER: Save these instructions in your
owner’s kit. This sheet contains information impor-
tant to the use and maintenance of your engine.
DANGER
Indicates an imminently hazardous situa-
tion which, if not avoided, WILL result in
death or serious injury.
WARNING
Indicates a potentially hazardous situa-
tion which, if not avoided, CAN result in
severe injury or death.
CAUTION
Indicates a potentially hazardous situation
which, if not avoided, MAY result in minor
or moderate personal injury or property
damage. It also may be used to alert
against unsafe practices.
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Evinrude 115 HP Specifications

General IconGeneral
Horsepower115 HP
TypeOutboard Motor
Fuel TypeGasoline
SteeringRemote
Gear Ratio2.00:1
Cylinders3
Shaft Length20 in; 25 in

Summary

Application

Safety Information

Signal Word Definitions

Defines DANGER, WARNING, and CAUTION terms used in the manual to indicate hazard levels.

General Safety and Installation Precautions

Covers proper procedures, parts, torque, and tool usage for safe installation and operation.

Disassembly Steps

Remove Pump and Components

Steps to remove the water pump from the driveshaft and its components.

Clean Gasket Surface

Ensures the gasket surface is clean and smooth before reassembly.

Assembly Procedures

Install Impeller Housing Grommet

Applies Adhesive 847 to the grommet and installs it into the impeller housing.

Install Impeller and Liner

Coats the liner with grease and installs the impeller with the key slot facing out.

Install O-ring Seal

Applies Adhesive 847 to the seal groove and installs the special shaped O-ring seal.

Install Impeller Cup and Gasket

Applies compound to the cup and installs the impeller plate gasket and plate.

Final Assembly and Installation

Install Impeller O-ring and Key

Greases the O-ring and slides it onto the driveshaft to hold the impeller key.

Mount Water Pump Assembly

Slides pump onto driveshaft, aligns key, and secures housing screws with specified torque.

Gearcase Installation and Checks

Checks shift rod adjustment and installs gearcase with specified torque for mounting screws.

Operational Check

Starts outboard to verify water pump operation after installation.