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Excell ZR3700 User Manual

Excell ZR3700
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Operation Manual
for model ZR3700
Part No. A00732 Rev. 0 1/05/04
IMPORTANT
Please make certain that the person who is to use this equipment carefully
reads and understands these instructions before operating.
Pressure Washer
Table of Contents
Safety Guidelines/Definitions...................2
Consumer Saftey Information .................2
Important Safety Instructions...............2-5
Carton Contents.......................................6
Assembly Instructions..............................6
Operating Instructions........................7-11
Maintenance .....................................11-12
Storage ...................................................13
Trouble Shooting Guide ...................14-15
Warranty..................................................16
Español .............................................17-32
Record All Information and attach sales
receipt here for future reference:
Purchase Date:__________________________
Serial #: ________________________________
Do Not return this product to the retailer!
Questions? 1-800-888-2468
Learn more about your pressure washer,
get answers to frequently asked questions,
and register on line at
www.excellpressurewasher.com

Questions and Answers:

Excell ZR3700 Specifications

General IconGeneral
BrandExcell
ModelZR3700
CategoryPressure Washer
LanguageEnglish

Summary

Safety Guidelines and Definitions

Hazard Symbols and Definitions

Explains the meaning of safety symbols like DANGER, WARNING, CAUTION.

Consumer Safety Information

Provides safety information related to using the product with flammable materials and exhaust.

Important Safety Instructions

Read and Save These Instructions

Instruction to read and save the safety instructions for future reference.

Risk of Explosion or Fire

Explosion or Fire Hazards and Prevention

Details potential fire/explosion risks and provides preventative measures.

Risk to Breathing

Breathing Hazards and Prevention

Explains dangers of exhaust fumes and offers advice on operating in ventilated areas.

Risk to Fluid Injection

Fluid Injection Hazards and Prevention

Describes severe injury potential from high-pressure spray and how to avoid it.

Risk of Chemical Burn

Chemical Burn Hazards and Prevention

Details risks associated with chemicals and advises on proper use and protective gear.

Risk of Electrical Shock

Electrical Shock Hazards and Prevention

Warns about spraying electrical outlets and specifies preventative measures.

Risk of Hot Surfaces

Hot Surface Hazards and Prevention

Alerts users to burn risks from hot components and advises on avoiding contact.

Risk of Injury or Damage During Transport/Storage

Transport/Storage Hazards and Prevention

Explains risks of fuel/oil leaks and provides instructions for safe transport and storage.

Risk of Unsafe Operation

Unsafe Operation Hazards and Prevention

Lists potential severe injuries from unsafe use and offers guidance on safe operating practices.

Risk of Injury From Spray

Spray Injury Hazards and Prevention

Describes how high-velocity spray can cause projectiles and emphasizes safety gear.

Carton Contents

Items Included in Carton

Lists all components and parts included in the product packaging.

Assembly Instructions

Step-by-Step Assembly Guide

Provides a numbered sequence for assembling the pressure washer.

Handle Assembly

Details how to attach the handle assembly to the frame.

Shipping Plug Removal

Instructions on removing the shipping plug and installing the oil plug.

Operating Instructions

Pressure Washer Components Overview

Identifies and describes the main parts of the pressure washer.

Engine Control Overview

Explains the basic elements and controls of the engine.

Pressure Washer Terminology

Defines key terms like PSI, GPM, and CU used in pressure washing.

Pressure Washer Terminology Continued

Bypass Mode and Thermal Relief Valve

Explains bypass mode operation and the function of the thermal relief valve.

Chemical Injection System and Water Supply

Describes how the chemical system works and water supply requirements.

Pressure Washer Operating Features

Pressure Adjustments

Details methods for lowering pressure, with a caution against increasing it.

Warnings Before Starting Unit

High Pressure Spray Hazards

Warns about contact with skin, eyes, pets, and injection injuries.

Fueling and Ventilation Warnings

Covers safe fueling practices and the danger of indoor engine operation.

Operational Precautions

Includes warnings about hose contact with muffler, water use, and bypass mode duration.

How to Use Spray Wand

Nozzle Selection Chart

Provides a chart for selecting the correct nozzle based on spray pattern and surface.

Surface Compatibility Warning

Warns about potential damage to surfaces from high-pressure spray.

Changing Nozzles on Spray Wand

Nozzle Changing Procedure

Step-by-step guide for safely changing nozzles while the unit is off.

Safety During Nozzle Change

Emphasizes ensuring the nozzle is secure before operating.

Applying Chemicals and Cleaning Solvents

Chemical Application Procedure

Details how to connect the chemical hose and use low-pressure nozzles for cleaning.

Rinsing the Chemical System

Instructions for rinsing the system to prevent damage from chemical residue.

Starting the Pressure Washer

Fueling and Oil Check

Covers adding fuel and checking engine oil before starting.

Water Supply and Filter Check

Details connecting water supply and verifying the filter screen.

Starting Procedures Continued

Connecting Water and Hose

Instructions for connecting the water source and high-pressure hose.

Initial Operation and Triggering

Guides on starting the engine, operating the gun trigger, and adjusting spray.

Shutting Down the Pressure Washer

Chemical System Rinse After Use

Procedure for rinsing the chemical injection system after use.

Engine and Water Shut-off

Steps for turning off the engine and water supply.

Maintenance

General Maintenance Precautions

Safety warnings and general advice for performing maintenance.

Engine Maintenance

Refers to the Engine Owners Manual for engine-specific maintenance.

Pump Maintenance

Checking Pump Oil Level

How to check the oil level in the pressure washer pump.

Changing Pump Oil

Step-by-step guide for changing the pump oil.

Nozzle Cleaning

Procedure for Clogged Nozzles

Instructions for cleaning a clogged nozzle and testing.

Cleaning the Water Inlet Filter

Filter Removal and Cleaning

Steps to remove, clean, and re-insert the water inlet filter screen.

Removing the Wheels

Wheel Removal Procedure

Instructions on how to remove the wheels from the unit.

Storage

Pump Storage Recommendations

Guidance on using pump protector/winterizer or RV antifreeze.

Pressure Washer Storage Steps

Instructions for draining hoses, gun, wand, and storing the unit.

Trouble Shooting Guide

Engine Will Not Start Troubleshooting

Lists causes and corrections for engine starting issues.

No or Low Pressure Troubleshooting

Addresses common causes and solutions for lack of pressure.

Troubleshooting Guide Continued

Will Not Draw Chemicals Troubleshooting

Explains why the unit might not draw chemicals and how to fix it.

No or Low Pressure (After Use) Troubleshooting

Covers issues like worn seals, valves, or pistons causing pressure loss.

Water Leaking Troubleshooting

Diagnoses leaks at the gun, spray wand, or pump.

Oil Leaking Troubleshooting

Identifies causes for oil leaks from the pump.

Pump Pulsates Troubleshooting

Explains why the pump might pulsate and how to resolve it.

Warranty Information

Warranty Coverage and Limitations

Details what the warranty covers and common exclusions.

Responsibility of Original Purchaser

Outlines the user's responsibilities for warranty claims.

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