Ezgo MPT 800 User Manual

Page iv
Owner’s Manual and Service Guide
TABLE OF CONTENTS
FUSE REPLACEMENT .................................................................................................................................... 11
Fig. 19 Tail and Brake Light Bulb Replacement ..................................................................... 12
VEHICLE WITH A DISCHARGED BATTERY ................................................................................................... 12
TRANSPORTING VEHICLE ....................................................................................................12
TOWING ........................................................................................................................................................... 12
NEUTRAL LOCK .............................................................................................................................................. 12
Fig. 20 Neutral Lock ............................................................................................................... 12
HAULING .......................................................................................................................................................... 12
SERVICE AND MAINTENANCE ..............................................................................................13
SERIAL NUMBER LABEL LOCATION ............................................................................................................. 13
PERIODIC SERVICE SCHEDULE .................................................................................................................. 14
Fig. 21 Periodic Service Schedule ......................................................................................... 14
TIRE INSPECTION ........................................................................................................................................... 16
CHECKING THE OIL LEVEL ............................................................................................................................ 16
Fig. 22 Clean Entire Dipstick .................................................................................................. 16
Fig. 23 Check Oil Level on Dipstick ....................................................................................... 16
CHANGING THE OIL ........................................................................................................................................ 16
Fig. 24 Oil Viscosity Chart ...................................................................................................... 17
Fig. 25 Clean Top of Engine .................................................................................................. 17
Fig. 26 Remove Oil Filter ....................................................................................................... 17
Fig. 27 Clean Oil Filter ........................................................................................................... 17
Fig. 28 Blowing Out Oil Filter ................................................................................................. 17
Fig. 29 Add Engine Oil ........................................................................................................... 18
STARTER/GENERATOR BELT TENSION ....................................................................................................... 18
Fig. 30 Checking Belt Tension with Gauge ............................................................................ 18
Fig. 31 Checking Belt Tension Manually ................................................................................ 18
Fig. 32 Adjusting Belt Tension ............................................................................................... 19
BATTERY CLEANING ...................................................................................................................................... 19
Fig. 33 Preparing Acid Neutralizing Solution .......................................................................... 19
BRAKES .......................................................................................................................................................... 19
Fig. 34 Typical Brake Performance Test ................................................................................ 20
AIR INTAKE AND COOLING FINS ................................................................................................................... 21
Fig. 35 Cleaning Air Intake ..................................................................................................... 21
Fig. 36 Cleaning the Cooling Fins .......................................................................................... 21
REAR AXLE ...................................................................................................................................................... 21
Fig. 37 Add, Check and Drain Rear Axle Lubricant ............................................................... 21
AIR CLEANER INSPECTION AND REPLACEMENT ....................................................................................... 21
Fig. 38 Air Cleaner ................................................................................................................. 22
Fig. 39 Canister Type Air Cleaner .......................................................................................... 22
LUBRICATION .................................................................................................................................................. 22
Fig. 40 Lubrication Points ....................................................................................................... 22
SPARK PLUGS ................................................................................................................................................. 22
PROLONGED STORAGE ................................................................................................................................ 23
HARDWARE ..................................................................................................................................................... 23
CAPACITIES AND REPLACEMENT PARTS .................................................................................................. 25
Fig. 42 Torque Specifications .................................................................................................24
Fig. 43 Capacities and Replacement Parts ............................................................................ 25
GENERAL SPECIFICATIONS..................................................................................................27
MPT
™
800.......................................................................................................................................................... 28
MPT
™
1200........................................................................................................................................................ 29
INDUSTRIAL
™
800............................................................................................................................................ 30
INDUSTRIAL
™
1200.......................................................................................................................................... 31
Fig. 44 Vehicle Dimensions.....................................................................................................32
Fig. 45 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter............ 33
VEHICLE WARRANTIES..........................................................................................................35
DOMESTIC WARRANTY .................................................................................................................................. 36
INTERNATIONAL WARRANTY (2004) ............................................................................................................. 37
FEDERAL EMISSION COMPONENT DEFECT WARRANTY........................................................................... 39
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT.................................................................... 41

Ezgo MPT 800 Specifications

General

Brand	Ezgo
Model	MPT 800
Category	Utility Vehicle
Language	English