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Factory Cat Mag-HD V2.0 - User Manual

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Operating Instructions (EN)
MODELS:
Micro-HD
20''-26'' Disk
25'' Cylindrical
20'', 24'' & 28'' Orbital
Mini-HD
26''-28'' Disk
25''-29'' Cylindrical
24''-28'' Orbital
Mag-HD
30'', 32'' & 34'' Disk
29''-33'' Cylindrical
28''-32'' Orbital
www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
1-262-681-3583 V21.039
© 2021 RPS Corporation, All Rights Reserved. FC-WALK-BEHIND-V2-OP-EN
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Factory Cat Mag-HD V2.0 and is the answer not in the manual?

Summary

Introduction to the Machine

Locate Serial Number

The serial number of your machine is located on the lower half of the control panel.

Understanding Safety Information

Understanding Safety Symbols

Defines DANGER, WARNING, CAUTION, and NOTICE safety reminder symbols.

General Safe Operation Guidelines

Key instructions on when not to operate and how to operate safely.

Key Safety Warnings and Precautions

Specific Warnings and Precautions

Details critical warnings regarding voltage, battery acid, water temperature, and safe practices.

Safety Label Identification

Location and Identification of Safety Labels

Illustrates the placement of safety labels on the machine and emphasizes prompt replacement.

Dashboard Control Panel Layouts

Military Grade Dashboard Controls

Identifies and describes controls on the Military Grade dashboard.

Legacy Dashboard Controls

Identifies and describes controls on the Legacy dashboard.

Touch Screen Dashboard Controls

Identifies and describes controls on the Touch Screen dashboard.

Side Panel Control Layouts

Military Grade Side Panel Controls

Details circuit breakers and other controls on the Military Grade side panel.

Legacy Side Panel Controls

Details circuit breakers and other controls on the Legacy side panel.

Touch Screen Side Panel Controls

Details circuit breakers and other controls on the Touch Screen side panel.

Legacy LCD Screen Interface

Operator and Maintenance Screens

Explains indicators and readings on the Legacy LCD operator and maintenance screens.

Error Code Display

Explains the display for error codes and warning symbols on the Legacy LCD.

Touch Screen Interface Overview

Main Display Indicators

Details solution output, programmed zones, hour meters, down pressure, battery gauge, and SUDS.

Operational Status Indicators

Explains active volt/amp draw, vac current, transport, and brush current.

Operation Mode Selection

Describes cycling through and selecting operation modes.

Touch Screen Symbol Reference

Mode, Solution, and Pressure Symbols

Explains symbols for mode selection, solution, and down pressure settings.

Motor, System, and Setup Icons

Illustrates symbols for motors, system status, suds, setup, and zone lock.

Touch Screen Zone Operation Explained

Zone Configuration Details

Explains the touch screen's programming for three specific zones: Light, Daily, Heavy Duty.

Touch Screen Zone Programming Guide

Accessing and Altering Zone Settings

Describes accessing zone programming via passcode and changing zone parameters.

Locking Zones for Operator Use

Details how to lock zones to prohibit operator use and its implications.

Battery Setup and Connection Procedures

Battery Installation and Wiring

Illustrates the process of connecting and orienting batteries with diagrams.

Important Battery Notices

Notes on battery disposal, environmental impact, and proper torque values.

Squeegee Installation Guide

Step-by-Step Squeegee Installation

Step-by-step visual guide for installing the squeegee assembly.

Squeegee Adjustment Procedures

Procedure for Squeegee Adjustment

Details the process and tools for adjusting squeegee alignment and pressure.

Battery Charger Disconnection

Removing Machine from Charger

Shows how to safely unplug the machine from the battery charger.

Forward Transportation Instructions

Forward Transport Controls

Illustrates how to set the machine for forward transport across different control types.

Reverse Transportation Instructions

Reverse Transport Controls

Illustrates how to set the machine for reverse transport across different control types.

Solution Tank Filling Procedure

Safe Solution Tank Filling

Shows how to fill the solution tank adhering to safety and temperature guidelines.

Scrubbing Operation Guide

Scrubbing Controls Overview

Details the steps for operating the machine in scrubbing mode for different controls.

Recovery Tank Draining

Recovery Tank Draining Process

Illustrates how to connect the hose and drain the recovery tank.

Solution Tank Draining

Solution Tank Draining Process

Shows how to drain the solution tank using the provided hose.

Recovery Tank Flushing

Recovery Tank Flushing Procedure

Demonstrates how to flush the recovery tank with water.

Drain Saver Maintenance

Cleaning the Drain Saver

Illustrates how to remove and clean the drain saver component.

Cylindrical Hopper Cleaning

Hopper Debris Removal

Shows how to remove and empty debris from the cylindrical hopper.

Vacuum Box System Cleaning

Vac Box Component Cleaning

Details the steps for cleaning the internal components of the vac box.

Disk Brush Maintenance and Rotation

Disk Brush Removal and Rotation

Illustrates disk brush removal and notes on rotation after 25 hours.

Cylindrical Brush Maintenance and Rotation

Cylindrical Brush Removal and Rotation

Shows cylindrical brush removal and notes on rotation after 25 hours.

Orbital Pad Replacement Guide

Orbital Pad Removal and Handling

Demonstrates orbital pad removal and notes on proper placement.

Battery Charging Procedure

Connecting the Battery Charger

Shows how to plug in the battery charger to charge the machine's batteries.

Battery Charger Specifications

Console and Domestic Chargers

Details specifications for console-mounted and wet/domestic chargers.

Onboard and International Chargers

Details specifications for onboard, AGM, and international chargers.

Military Grade Status Light Codes

Troubleshooting with Status Light Guide

Provides a guide to interpret status light flashes for troubleshooting.

Preventative Maintenance (PM) Sheet: Initial Checks

Machine and Customer Information

Fields for collecting customer and machine details for maintenance.

Operational Checks and Inspections

Checklist for verifying operational status, component condition, and cleaning.

Preventative Maintenance (PM) Sheet: Battery & Operation

Battery Inspection and Testing

Procedure for inspecting battery water clarity, level, and terminals.

Final Operation and Confirmation

Final checks for operating parameters like solution fill and squeegee adjustments.

Touch Screen Error Codes: Part 1

Error Code Descriptions and Actions

Lists error codes, internal labels, types, descriptions, actions, and remedies.

Touch Screen Error Codes: Part 2

Additional Error Code Information

Lists further error codes, internal labels, types, descriptions, actions, and remedies.

Touch Screen Error Codes: Part 3

Comprehensive Error Code Listing

Lists final error codes, internal labels, types, descriptions, actions, and remedies.

Military Grade Electrical Schematic

Touch Screen Electrical Schematic

Legacy Electrical Schematic

Micro-HD Common Wear Parts: Brushes & Pads

Round Disk Brushes and Pads

Lists disk brushes and pads for Micro-HD, including sizes and levels.

Cylindrical Brushes and Edge Pads

Lists cylindrical brushes and edge pads for Micro-HD, including models and sizes.

Micro-HD Squeegee Wear Parts

Edge Grip Face and Squeegee Assemblies

Specifies grip face part number and lists squeegee blade kits and assemblies.

Squeegee Material Properties

Explains the properties and uses of Linatex, Urethane, and Gum squeegee materials.

Mini-HD Common Wear Parts: Brushes & Pads

Round Disk Brushes, Pads, and Screens

Lists disk brushes, pads, and orbital screens for Mini-HD, including sizes and levels.

Cylindrical Brushes

Lists cylindrical brushes for Mini-HD, including models and levels.

Mini-HD Squeegee Wear Parts

Orbital Grip Face and Squeegee Assemblies

Specifies grip face part number and lists squeegee blade kits and assemblies.

Squeegee Material Properties

Explains the properties and uses of Linatex, Urethane, and Gum squeegee materials.

Mag-HD Common Wear Parts: Brushes & Pads

Round Disk Brushes, Pads, and Screens

Lists disk brushes, pads, and orbital screens for Mag-HD, including sizes and levels.

Cylindrical Brushes

Lists cylindrical brushes for Mag-HD, including models and levels.

Mag-HD Squeegee Wear Parts

Orbital Grip Face and Squeegee Assemblies

Specifies grip face part number and lists squeegee blade kits and assemblies.

Squeegee Material Properties

Explains the properties and uses of Linatex, Urethane, and Gum squeegee materials.

Machine Decal Identification

Central Command Panel Decals

Shows decals for Military Grade, Legacy, and Touch Screen control panels.

Model, Option, and Squeegee Size Decals

Lists decals for machine models, options, and squeegee sizes.

Factory Cat Mag-HD V2.0 Specifications

General IconGeneral
ModelMag-HD V2.0
CategoryScrubber
Power SourceBattery
Battery Voltage36V
Drive TypeTraction Drive
Battery TypeLithium-Ion
Charging Time8 hours
Warranty5 years

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