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Factory Cat Micro-HD V2.0 - User Manual

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Operating Instructions (EN)
MODELS:
Micro-HD
20''-26'' Disk
25'' Cylindrical
20'', 24'' & 28'' Orbital
Mini-HD
26''-28'' Disk
25''-29'' Cylindrical
24''-28'' Orbital
Mag-HD
30'', 32'' & 34'' Disk
29''-33'' Cylindrical
28''-32'' Orbital
www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
1-262-681-3583 V21.039
© 2021 RPS Corporation, All Rights Reserved. FC-WALK-BEHIND-V2-OP-EN
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.

Table of Contents

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Summary

Introduction

Locate Serial Number

Locates the serial number on the machine's control panel.

Safety Messages

Safety Alert Definitions

Defines DANGER, WARNING, CAUTION, and NOTICE alerts.

Operational Safety Guidelines

Covers prohibited conditions, operating, and shutdown procedures.

Specific Hazard Warnings

Details electrical, battery, water, and operational hazards.

Safety Labels

Location and Importance of Safety Labels

Explains where labels are and the need to obey them.

Danger Labels: Explosion Risk

Highlights specific danger labels related to explosion risks.

Central Command Dashboard Controls

Military Grade Dashboard Controls

Details controls for the Military Grade model.

Legacy Dashboard Controls

Details controls for the Legacy model.

Touch Screen Dashboard Controls

Details controls for the Touch Screen model.

Central Command Side Panel Controls

Military Grade Side Panel Controls

Details controls for the Military Grade model.

Legacy Side Panel Controls

Details controls for the Legacy model.

Touch Screen Side Panel Controls

Details controls for the Touch Screen model.

Legacy LCD Screen

Legacy LCD Screen - Operator View

Describes the operator interface screen.

Legacy LCD Screen - Maintenance View

Describes the maintenance interface screen.

Legacy LCD Screen - Error Code View

Describes the error code display screen.

Touch Screen Operation

Touch Screen - Solution & Output Indicators

Describes solution output and level indicators.

Touch Screen - Setup & Programmed Zones

Describes access to setup and zone switching.

Touch Screen - Hour Meters & Down Pressure

Describes hour meter display and down pressure.

Touch Screen - Battery Gauge & Indicators

Describes battery status and other indicators.

Touch Screen Symbols

Touch Screen - Mode Selection Symbols

Explains symbols for transport, scrub, vacuum modes.

Touch Screen - Solution & Down Pressure Symbols

Explains symbols for solution and pressure settings.

Touch Screen - Motor & Suds Symbols

Explains symbols for motor status and suds.

Touch Screen - Setup & Hour Meter Symbols

Explains symbols for setup and hour meters.

Touch Screen Zone Operation

Touch Screen Zone Configuration Overview

Explains the concept of three programmable zones.

Touch Screen Zone 1: Light Duty

Details the factory configuration for Light Duty.

Touch Screen Zone 2: Daily

Details the factory configuration for Daily use.

Touch Screen Zone 3: Heavy Duty

Details the factory configuration for Heavy Duty use.

Touch Screen Zone Programming

Touch Screen Zone Programming Access

How to access programming via passcode.

Touch Screen Zone Customization

How to alter name, output, pressure, speed.

Touch Screen Zone Locking

How to lock zones to prevent operator changes.

Battery Setup

Battery Installation Procedure

Step-by-step guide for installing batteries.

Battery Wiring Diagrams

Visual representation of battery connections.

Battery Handling Precautions

Notices regarding environmental impact and torque.

Install Squeegee

Squeegee Installation Step 1

First part of the installation process.

Squeegee Installation Step 2

Second part of the installation process.

Squeegee Installation Step 3

Third part of the installation process.

Adjust Squeegee

Squeegee Adjustment Mechanism

Explains the adjustment points and tools.

Squeegee Adjustment Procedure

Step-by-step guide for making adjustments.

Remove From Battery Charger

Disconnecting Charger Plug

Step for unplugging the charger from the wall.

Disconnecting Machine Plug

Step for unplugging the machine from the charger.

Transportation - Forward

Forward Transport - Military Grade

How to set up for forward transport on Military model.

Forward Transport - Legacy

How to set up for forward transport on Legacy model.

Forward Transport - Touch Screen

How to set up for forward transport on Touch Screen model.

Transportation - Reverse

Reverse Transport - Military Grade

How to set up for reverse transport on Military model.

Reverse Transport - Legacy

How to set up for reverse transport on Legacy model.

Reverse Transport - Touch Screen

How to set up for reverse transport on Touch Screen model.

Fill Solution Tank

Filling the Solution Tank

Steps and diagram for filling.

Solution Tank Filling Precautions

Safety notices regarding flammable materials and water temperature.

Operation - Scrubbing

Scrubbing Operation - Military Grade

Controls for scrubbing on Military model.

Scrubbing Operation - Legacy

Controls for scrubbing on Legacy model.

Scrubbing Operation - Touch Screen

Controls for scrubbing on Touch Screen model.

Draining Recovery Tank

Recovery Tank Draining Procedure

Steps for draining the tank.

Draining Solution Tank

Solution Tank Draining Procedure

Steps for draining the solution tank.

Flushing Recovery Tank

Recovery Tank Flushing Procedure

Steps for flushing the recovery tank.

Clean Drain Saver

Drain Saver Cleaning Procedure

Steps for cleaning the drain saver.

Clean Cylindrical Hopper

Cylindrical Hopper Cleaning Procedure

Steps for cleaning the hopper.

Clean Vac Box System

Vac Box System Cleaning Steps

Steps for cleaning the vacuum box system.

Remove Disk Brushes

Disk Brush Removal Procedure

Steps for removing disk brushes.

Disk Brush Rotation Recommendation

Guidance on rotating brushes.

Remove Cylindrical Brushes

Cylindrical Brush Removal Procedure

Steps for removing cylindrical brushes.

Cylindrical Brush Rotation Recommendation

Guidance on rotating brushes.

Remove Orbital Pads

Orbital Pad Removal Procedure

Steps for removing orbital pads.

Orbital Pad Placement Warning

Important note about pad placement.

Charge Batteries

Connecting Battery Charger

Steps for connecting the charger.

Battery Chargers

Console; WET; Domestic Chargers

Details on console chargers.

Onboard; AGM; International Chargers

Details on onboard chargers.

Military Grade Status Light Codes

Status Light Guide Interpretation

How to use the light code guide.

Common Military Grade Status Lights

Lists common light codes and their meanings.

PM Sheet

Customer & Machine Information

Fields for user and machine details.

Pre-Operation Checks

Checklist for operational condition.

Cleaning & Inspection Tasks

Sections for inspecting tanks, deck, squeegee, and drive.

Battery Inspection and Condition

Details battery hydrometer and water level checks.

Operational Checks and Confirmations

Checklist for confirming operation.

Touch Screen Error Codes

Error Codes: HARD_FAULT, SOFT_FAULT

Explains initial error types.

Error Codes: Throttle, Memory, Battery

Covers faults related to throttle, memory, and battery.

Error Codes: Transport, Brush, Vacuum

Covers faults related to motor and circuit errors.

Error Codes: Brake, Alarm, Auxiliary Outputs

Covers brake, alarm, and auxiliary faults.

Error Codes: Motor Overcurrent

Covers faults related to motor overcurrents.

Error Codes: Power Supply, Actuator, Vacuum

Covers power supply and actuator faults.

Error Codes: Vacuum, Squeegee, Deck Actuator

Covers vacuum, squeegee, and deck actuator faults.

Error Codes: Stalled Motors, Overheat

Covers stalled motors and overheat conditions.

Military Grade Schematic

Military Grade Control Circuitry

Diagram of control circuits.

Touch Screen Schematics

Touch Screen Controller Connections

Diagram of controller pinouts.

Legacy Schematic

Legacy Controller Connections

Diagram of legacy controller pinouts.

Micro-HD Common Wear Parts

Micro-HD Round Disk Brushes

List of round disk brushes and their levels.

Micro-HD Round Disk Pads

List of round disk pads and their levels.

Micro-HD Cylindrical Brushes

List of cylindrical brushes and their models.

Micro-HD Edge Pads and Screens

List of edge pads and screens by description and size.

Micro-HD Edge Grip Face

Information on edge grip face part.

Micro-HD Squeegee Blade Kits

Details on squeegee blade kits and materials.

Mini-HD Common Wear Parts

Mini-HD Round Disk Brushes

List of round disk brushes and their levels.

Mini-HD Round Disk Pads

List of round disk pads and their levels.

Mini-HD Cylindrical Brushes

List of cylindrical brushes and their models.

Mini-HD Orbital Pads and Screens

List of orbital pads and screens.

Mini-HD Orbital Grip Face

Information on orbital grip face part.

Mini-HD Squeegee Blade Kits

Details on squeegee blade kits and materials.

Mag-HD Common Wear Parts

Mag-HD Round Disk Brushes

List of round disk brushes and their levels.

Mag-HD Round Disk Pads

List of round disk pads and their levels.

Mag-HD Cylindrical Brushes

List of cylindrical brushes and their models.

Mag-HD Orbital Pads and Screens

List of orbital pads and screens.

Mag-HD Orbital Grip Face

Information on orbital grip face part.

Mag-HD Squeegee Blade Kits

Details on squeegee blade kits and materials.

Machine Decals

Central Command Decals

Decals for control panels.

Models; Options; Squeegee Size Decals

Decals for model identification and size.

Factory Cat Micro-HD V2.0 Specifications

General IconGeneral
BrandFactory Cat
ModelMicro-HD V2.0
CategoryScrubber
LanguageEnglish

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