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Factory Cat MINI-MAG SERIES - User Manual

Factory Cat MINI-MAG SERIES
121 pages
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SERVICE MANUAL
R.P.S. Corporation Phone: 1-800-634-4060
P.O. Box 241 Fax: 1-866-632-6961
Racine, Wisconsin
Version 1.0
MINI-MAG SERIES

Table of Contents

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Summary

Foreword

Cautionary Notes

General Safety Precautions

Safety Message and Operating Guidelines

Maintenance Procedures

Maintenance Schedule

Details daily, weekly, monthly, and every 200 hrs tasks for machine upkeep.

Lubrication Requirements

Explains required lubrication points and frequency for the machine's moving parts.

Machine Introduction and Components

Control Panel Components

Identifies and labels controls on the machine's main control panel.

Mechanical Components Identification

Identifies key traction drive, solution flow, and roller system components.

Body and Additional Controls Identification

Identifies major body parts, tank latches, and other control panel elements.

Squeegee System Overview

Squeegee System Components

Details the squeegee tool, suspension, and lift system components.

Squeegee Suspension Breakdown

Illustrates and describes the components of the squeegee suspension assembly.

Squeegee Blades and Adjustments

Discusses blades, suspension adjustments, and triangle plate/tow bar.

Squeegee Blade Replacement and Ordering

Provides instructions for replacing, ordering, and orienting squeegee blades.

Squeegee Adjustment and Pitch Control

Explains squeegee adjustment for different floors and pitch knob function.

Squeegee Adjustment Examples

Illustrates common squeegee adjustments and their effects on floor contact.

Squeegee Trailing Wheels

Explains the function, wear, and adjustment of squeegee trailing wheels.

Squeegee System Troubleshooting

Squeegee Lift System

Operating the Squeegee Lift

Instructions on how to use the squeegee lift lever to raise and lower the deck.

Squeegee Lift Adjustments and Circuit

Notes on lift adjustments and the electrical circuit for brush drive.

Traction Drive Squeegee Lift Circuit

Details the electrical circuit for the traction drive model's squeegee lift.

Recovery System Components

Recovery Lid and Drain Saver

Describes the recovery lid and the drain saver's function in debris collection.

Vacuum Float, Baffle, and Drain Hose

Explains the vacuum float, baffle assembly, and the recovery drain hose.

Vacuum Motor and Saver

Discusses the vacuum motor specifications and the vacuum saver's moisture prevention.

Solution System Operation

Solution System Components

Lists the main components of the machine's solution system.

Filtration and Solution Dispensing

Explains filtration needs and how to adjust solution dispensing.

Solution System Electrical Circuits

Explains electrical circuits for brush assist and traction drive solution systems.

Adjusting Solution Flow

Guides on adjusting solution flow for brush assist and traction drive.

Draining and Cleaning Solution System

Instructions for draining the tank and cleaning the solution filter.

Brush Drive System

Brush Drive System Models

Describes disc, disc with assist, and cylindrical brush drive systems.

Brush Drive Electrical Circuits

Explains electrical circuits for brush assist and traction drive models.

Setting Brush Pressure

Details how to set and monitor brush pressure for various models.

Traction Drive Brush Pressure Adjustment

Explains continuous scrub deck pressure adjustment for traction drive models.

Installing and Removing Brushes

Provides procedures for installing and removing brushes on disc and cylindrical decks.

Brush Assist System and Strength

Explains the drive assist system and how to adjust propulsion strength.

Brush Lift System

Brush Assist Lift System Details

Describes the brush lift system components for brush assist models.

Brush Lift Electrical Circuit

Explains the electrical circuit controlling the brush deck lift switch.

Down Pressure Adjustment

Details manual control of down pressure using the brush pressure gauge.

Traction Drive Brush Lift System

Describes the active brush lift system controlled by the machine's controller.

Brush Lift System Adjustments

Outlines adjustments for actuator travel and linkage height.

Actuator and Linkage Adjustment

Details how to access and adjust the actuator limit switch and linkage.

Traction Drive System

Traction Drive Electrical Circuit

Explains the electrical circuit for the traction drive motor, controller, and switches.

Axle and Drive Motor Components

Details the transaxle axle components and the separately serviced drive motor.

Tires and Wheels Options

Describes the available tire options for the Magnum series scrubbers.

Chassis System

Chassis Construction and Replacement

Describes chassis construction and guidance for component transfer during replacement.

Tire and Caster Options

Lists available tire options and describes caster types for steering.

Battery System Safety and Handling

Battery Safety Precautions

Details critical safety precautions for preventing explosions and injury when working with batteries.

Safe Battery Charging Procedures

Outlines essential steps for safely charging the machine's batteries.

Handling Battery Acid and Water

Emphasizes caution with battery acid and specifies water requirements for maintenance.

Battery Terminal Types

Identifies common battery terminal configurations and their characteristics.

Battery Maintenance and Care

Covers care for lead acid, maintenance-free, and AGM batteries.

Battery Cables, Terminals, and Testing

Covers cable maintenance, testing methods, and hydrometer usage.

Specific Gravity and Load Testing

Explains specific gravity testing and how to perform load tests on batteries.

Battery Replacement and Charging

Provides guidelines for battery replacement, charger operation, and dry-shipped batteries.

Electrical System Components

Switches, Relays, and Motors

Describes switches, the single relay, and general motor information.

Brush Deck and Vacuum Motors

Explains the type and service life of brush deck and vacuum motors.

Actuators and Wiring

Describes the actuator for brush deck lift and wiring conventions.

Terminal and Connector Servicing

Details servicing for crimp terminals, Molex connectors, and Anderson connectors.

Central Command Controller System

Controller Overview and Functionality

Introduces the Central Command II system, inputs, outputs, and PWM.

Controller Features and Settings

Explains soft start, connections, timed circuits, battery meter, and pressure control.

LCD Display and Screen Navigation

Describes the LCD display, its screens, and how to navigate them.

Diagnostic Codes and System Diagnosis

Details on-board diagnostics, diagnosis tools, and measurement procedures.

Logic, Voltage, and Outputs

Explains tri-state logic, variable voltage inputs, controller outputs, and solenoid.

Controller Programming

Explains how to modify machine behavior by changing controller parameters.

Factory Cat MINI-MAG SERIES Specifications

General IconGeneral
BrandFactory Cat
ModelMINI-MAG SERIES
CategoryFloor Machine
LanguageEnglish

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