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MINI-MAG SERIES
Factory Cat MINI-MAG SERIES User Manual
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SERVICE MANUAL
R.P
.S. Corporation
Phone:
1-800-634-4060
P
.O. Box 241
Fax:
1-866-632-6961
Racine, Wisconsin
V
ersion 1.0
MINI-MA
G SERIES
2
Table of Contents
Default Chapter
5
Safety Precautions
5
Table of Contents
7
Maintenance Maintenance Schedule
13
Lubrication
13
Machine Inroduction
17
Chassis
19
Controls
19
Body
19
Squeegee System
23
Squeegee System Components
23
Squeegee Suspension Breakdown
24
Triangle Plate & Tow Bar
25
Sideways Movement
25
Up/Down Movement
25
Ordering Blades
26
Replacing Blades
26
Squeegee Adjustment
27
Pitch Adjustment Knob
27
Squeegee Adjustment Examples
28
Squeegee Lift System
31
To Operate
31
Squeegee Lift Adjustments
31
Squeegee Lift Electrical Circuit
31
Brush Drive
31
Traction Drive
32
Recovery System
33
Recovery Lid
33
Drain Saver
33
Vacuum Float
34
Baffle Assembly
34
Drain Hose
34
Vacuum Motor
35
Vacuum Saver
35
Solution System
39
Brush Drive
39
Dispensing Solution
39
Filtration
39
Traction Drive
39
Solution System Electrical Circuit
40
Brush Assist
40
Traction Drive
40
Adjusting Solution Flow - Brush Assist
40
Adjusting Solution Flow - Traction Drive
40
Draining Solution Tank
41
Cleaning Solution Filter
41
Brush Drive System Disc
43
Disc with Brush Assist
43
Cylindrical
43
Brush Drive Electrical Circuits
44
Brush Assist Models
44
Setting Brush Pressure
44
Brush Assist
44
Traction Drive Models with Central Command II
45
Installing & Removing Brushes
46
Disc Machines
46
Cylindrical Deck
46
Brush Assist System
47
Brush Assist
47
Brush Assist Strength
47
Brush Lift System
49
Brush Assist
49
Brush Lift Electrical Circuit
49
Down Pressure Adjustment
50
Traction Drive with Central Command II
51
Brush Lift Electrical Circuit
51
Down Pressure Adjustment
51
Brush Lift System Adjustments
52
Brush Lift Actuator
52
Actuator Adjustment
52
Adjustment Screw with Jamb Nut
53
Linkage Adjustment
53
Traction Drive System
55
Traction Drive Electrical Circuit
55
Axle
55
Drive Motor
55
Tires & Wheels
55
Chassis System
57
Chassis Replacement
57
Tires
57
Casters
57
Battery Safety
59
Danger of Exploding Batteries
59
Safe Charging
59
Handling Battery Acid
60
Water
60
Battery Terminal Types
60
Combination Terminal
61
Stud Terminal
61
The "L" Terminal
61
Battery System
62
Battery Maintenance & Care
62
Lead Acid Batteries (Traditional)
62
Lead Acid Batteries (Maintenance Free)
62
Gel Cell Batteries
62
Battery Cables & Terminals
63
Battery Testing
63
Hydrometers
63
Battery Replacement
66
Battery Charger
66
Electrical System
67
Switches
67
Relays
67
Motors
67
Brush Deck Motors
67
Vacuum Motor
68
Actuators
68
Wiring
68
Standard Crimp on Terminals
68
Molex Connectors
68
Controller High Amp Output Terminals
69
Anderson Battery Connectors
69
Computer Control System
79
Controller Overview
79
Inputs
79
Outputs
79
Continuity Testing
79
Pulse Width Modulation
79
Soft Start
80
Connections
80
Amp Terminals
80
Binding Post Terminals
80
Molex Mini Fit Jr
80
Timed Circuits
80
Battery Meter
80
Down Pressure Control
80
Lcd Display
81
Screen 1
81
Screen 2
81
Screen 3
82
Screen 4
82
On Board Diagnostics
83
Diagnosing the Control System
83
Meters
83
Measurements
83
Lcd Display
83
Inputs
83
Inputs- Variable Voltage
84
Tri-State Logic
84
Outputs
84
Programming
85
4
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Factory Cat MINI-MAG SERIES Specifications
General
Brand
Factory Cat
Model
MINI-MAG SERIES
Category
Floor Machine
Language
English
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