Falco VL35F230 - User Manual

Questions and Answers

D
David BrandtAug 5, 2025
Why does the Falco VL35F230 hydraulic system make abnormal sounds?
- A
  anthonyknightAug 5, 2025
  Abnormal sounds in the hydraulic system may be due to several reasons. The oil filter might be clogged, in which case you should clean it. Another cause could be air in the system; try lifting the collar to its maximum height, holding it for 2-3 seconds, and then lowering it, repeating this process 2-3 times. Also, the surfaces between the sliding blocks and columns may not be lubricated, so add lubrication.
C
Chris JenkinsAug 11, 2025
What to do if the Falco Lifting Systems generator does not work?
- N
  Natasha CarneyAug 12, 2025
  If the generator isn't working, it might be due to a malfunctioning power source or power equipment. You should check the power source and other electrical components, including the fuses.
M
maureenellisonAug 17, 2025
Why does the collar automatically lower in working mode on my Falco Lifting Systems?
- J
  Jonathan WadeAug 18, 2025
  If the collar lowers automatically while in working mode, it could be due to several issues. The pistons may have lost their effectiveness, requiring you to fix them. Alternatively, the pipes might be leaking oil, in which case you should change the seals and tighten the nuts on the connection. It's also possible that the seals on the hydraulic cylinders have lost effectiveness, necessitating a change of the seals.
V
Victoria FarleyAug 22, 2025
What to do if the main and supplementary lift support mechanisms don’t move together on Falco VL35F230?
- A
  Andrea WebsterAug 23, 2025
  If the lift support mechanisms don't move together, it's likely that the equilibrium cables have stretched out after use, losing their tension. To resolve this, adjust the nut on the steel cables to add tension.
K
Kara WallaceAug 28, 2025
Why does the collar creep when raising and lowering on Falco Lifting Systems?
- J
  Jacob AguilarAug 29, 2025
  Collar creep during raising and lowering could be because the space between the sliding blocks and the columns is too narrow. You should select sliding blocks that will leave a gap of 1.5 to 2.5mm between the blocks and the column.

Summary

General Information

Manual Keeping

Recommendations for proper use and storage of the manual.

Intended Use of the Lift

Specifies the intended purpose and forbidden uses of the lift.

Safety Rules

General Safety Precautions

Lists essential safety precautions for operating the lift.

Understanding Warning Stickers

Emphasizes the importance of understanding warning stickers for safety.

Installation and Assembly

Pre-Installation Checks

Requirements for authorized personnel, power supply, and concrete floor standards.

Partial Foundation Requirements

Specifications for partial foundation requirements, including H-shaped and block types.

Lift Component Installation

Unpacking Lift Components

Detailed steps for unpacking the lift components.

Column Placement and Anchoring

Instructions for positioning and anchoring the lift columns to the floor.

Safety and Wire Installation

Mounting Magnetic Safety Locks

Step-by-step guide for installing magnetic safety locks.

Steel Wire Installation

Instructions for installing and connecting the steel lifting wires.

Electrical and Hydraulic System Setup

Hydraulic Pump Mounting

Procedures for attaching the hydraulic pump to the column.

Initial Electrical Connections

Safety warning and steps for connecting electrical wiring and components.

Electrical System Wiring

Safety Lock and Limit Switch Wiring

Continuation of electrical connection steps, including safety locks and limit switches.

Final Electrical Connections

Magnet Valve and Signal Cable Connections

Final electrical connection steps, including power cable, magnet valve, and signal cables.

Base and Hydraulic Line Installation

Bottom Plate Installation

Instructions for installing the bottom plate.

Hydraulic Line Connections

Steps for connecting the short and long hydraulic lines to cylinders.

Hydraulic System Schematic

Hydraulic System Diagram

Visual representation and component list of the hydraulic system.

Arm and Cover Installation

Telescopic Swing Arm Mounting

Procedure for attaching the telescopic arms to the lifting body.

Column Cover Installation

Steps for installing the protective covers on the lift columns.

Remaining Parts Installation

Installation of rubber pads, covers, and safety lock covers.

Preparing the Lift for Use

Hydraulic System Filling and Bleeding

Instructions for filling the hydraulic oil and bleeding the system.

Lift Testing Procedures

Procedures for checking the lift's functionality before and with load.

Lift Operation

Pre-Operation Preparation

Steps for positioning the vehicle and arms correctly before lifting.

Lifting the Vehicle

Instructions for operating the lift to raise the vehicle.

Stopping and Locking the Lift

Procedures for safely stopping and engaging the lift's safety locks.

Lowering the Vehicle

How to operate the lift to lower the vehicle safely.

Lowering to Lowest Position

Specific steps for lowering the lift to its lowest position.

Safety Features and Mechanisms

Operational Safety Points

Key considerations and safety reminders during lift operation.

Automatic Safety Lock System

Description of the automatic safety lock mechanism.

Safety Lock Mechanism Operation

Explanation of the operational principle of the safety locks.

Maintenance and Checks

Safety Lock Adjustment

Instructions on how to adjust the safety lock mechanism for proper function.

Foot Safety Height Mechanism

Explanation of the foot safety height feature and its operation.

Lift Cleaning and General Checks

Guidance on cleaning and daily checks for lift safety and function.

System Maintenance and Inspection

Hydraulic System Maintenance

Procedures for cleaning and replacing hydraulic oil and gaskets.

Lift Inspection Requirements

Requirements and standards for lift inspection, including EG-declaration and periodic checks.

General Maintenance Notes

General caution regarding maintenance operations and replacement parts.

Periodic Maintenance Protocol

Mechanical Component Checks

Maintenance checkpoints for mechanical components of the lift.

System Maintenance Checks

Hydraulic System Checks

Maintenance checkpoints for the hydraulic system.

Electrical System Checks

Maintenance checkpoints for electrical components and wiring.

Other Maintenance Checks

Checkpoints related to manual completeness and legend updates.

Sticker and Zone Compliance

Sticker and Safety Zone Verification

Checks for warning stickers, type plates, capacity indicators, buttons, cleanliness, and safety zone markings.

Technical Specifications

VL35 F230; VL35 F400 Model Specs

Technical specifications for both lift models, including capacity, dimensions, and times.

Troubleshooting Guide

Generator Issues

Cause and solution for the generator not working.

Collar Lowering Problems

Cause and solution for the collar lowering unexpectedly.

Hydraulic System Noises

Cause and solution for abnormal sounds from the hydraulic system.

Collar Creep Issues

Cause and solution for collar creep during movement.

Support Mechanism Misalignment

Cause and solution for misalignment of lift support mechanisms.

Product Warranty Information

Warranty Terms and Conditions

Details on warranty validity, transferability, claims, and exclusions.

Visual and textual safety guidelines covering manual reading, maintenance, stability, lifting points, heavy parts, adapters, clear exits, rocking, authorized use, clearance, unauthorized persons, objects under vehicle, climbing, attention during movement, load capacity, single-side lifting, adjustments, center of gravity, and foot safety.