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Falcon CYCLES User Manual

Falcon CYCLES
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NMD 11-04
INSTRUCTION
LEAFLET
AND
GUARANTEE
RIGID FRAME AND FORKS LIFETIME
All rigid frames and forks (with the exception of suspension forks, suspension
frames and rear shocks) - lifetime warranty.
COMPONENT PARTS 1 YEAR
All other components (including suspension forks, suspension frames and rear
shocks) - 1 year warranty.
All the above warranties apply, provided the bicycle has been properly cared
for, maintained and used, and are warranted against manufacturing or material
defects for the warranty period stated. This warranty is applicable from the date of
purchase for the original owner only, who must produce proof of purchase in order
to validate any claim. Claims must be submitted through your retailer. This warranty
does not include labour and transportation charge. The company can accept no
responsibility for consequential or special damage. This warranty applies only in
the case of defective components and does not cover the effects of normal wear
and tear or damage caused by accident, abuse, excessive loads, neglect, improper
assembly, alteration of original specification, improper maintenance or the addition
of any item inconsistent with the original intended use of the cycle.
No bicycle is indestructible and no claims will be accepted for damage caused
by improper use, competition use, stunt riding, ramp jumping, leaping or
similar activities. Our bicycles conform to BS 6102: Part 1: 1992 as set by the
British Institute Testing Services. We reserve the right to change or amend any
specifications within this brochure without notice. All information and specifications
within this brochure are correct at the time of going to press.
NOTI CE
In offering this warranty, Falcon Cycles Ltd in no way seeks to diminish the
statutory rights of the consumer.
Pl ea se re fe r to o ur w eb si te f or t he l at es t in fo rm at io n.
ht tp :/ /w ww.falconcycles.co.uk
FALCON CYCLES LTD, P.O. BOX 3, BRIDGE STREET, BRIGG,
NORTH LINCOLNSHIRE, DN20 8PB
TEL: (01652) 656000 FAX: (01652) 650040
CYCLES LTD
1
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Falcon CYCLES Specifications

General IconGeneral
TypeMountain Bike
Brake TypeDisc Brakes
Number of Gears21
GearsShimano
SuspensionFront Suspension
Frame MaterialAluminium Alloy
Wheel Size26 inches

Summary

Falcon Bicycle Warranty Information

Frame and Fork Lifetime Warranty

Lifetime warranty for rigid frames and forks, excluding suspension types.

Component Parts 1-Year Warranty

One-year warranty for all other components, including suspension parts.

Warranty Terms and Exclusions

Details warranty conditions, proof of purchase, and exclusions like wear, abuse, and accidents.

Consumer Statutory Rights

Statement affirming statutory rights are not diminished by the warranty terms.

Bicycle Identification and Service Record

Bicycle Log Sheet for Security

Instructions to complete log sheet for loss/theft and guarantee records.

Locating Your Frame Number

Importance of the frame number for security and identification purposes.

Recommended Service Intervals

Recommends 6-monthly servicing for safety, support, and warranty claims.

Owner's Responsibilities and Maintenance

Owner's Duty of Care

Read leaflet, use professional repairers for major adjustments, understand risks of freestyle use.

Bicycle Parts and Routine Checks

Identifies key bicycle parts and outlines routine checks and lubrication for optimal function.

Safe Cycling Practices and Pre-Ride Checks

Essential Pre-Ride Safety Checks

Checks for nuts, bolts, brakes, steering, wheels, tyres, pedals, gears, and reflectors before riding.

Riding Safety Guidelines

Advises against unsafe practices like riding on the wrong side or carrying passengers.

Riding in Wet Weather and at Night

Cautions for wet weather, night riding, and maintenance of suspension units.

Suspension and Riding Position Setup

Guides on pre-load adjustment for suspension and achieving an optimal riding position.

Seat Adjustment for Optimal Riding

Adjusting Seat Post Height

Instructions for adjusting seat height and ensuring secure tightening of the seat post.

Saddle Angle and Position

Guidance on setting saddle angle and fore/aft position for comfort and performance.

Determining Correct Saddle Height

Explains how to set saddle height for proper leg extension and knee flex.

Handlebar and Stem Setup Guide

Standard Stem Adjustment Procedure

Steps for adjusting handlebar height using a standard stem, including insertion depth warnings.

A-Head Stem Installation and Alignment

Instructions for aligning and tightening an A-Head stem, with caution against overtightening.

Optimizing Handlebar Reach

Advice on positioning handlebars for comfortable reach to controls and balanced weight distribution.

Brake System Safety and Torque Specs

Cotterless Crank Bolt Tightening Advice

Importance of checking cotterless crank nuts periodically for secure tightening.

Recommended Component Torque Values

Table listing critical component torque specifications for safe assembly and maintenance.

Safe Braking Technique Explained

Step-by-step guide on stopping safely using both front and rear brakes, emphasizing rear brake first.

Braking System Warnings

Warnings about front brake use in turns, wet conditions, and general braking system integrity.

Caliper Brake Adjustment and Care

Caliper Brake Adjustment Steps

Detailed steps for adjusting caliper brakes, including setting block clearance and cable tension.

Caliper Brake Maintenance Tips

Guidance on maintaining caliper brakes, lubricating parts, and checking wheel alignment.

V-Brake and Disc Brake Systems

V-Brake Cable and Block Setup

Procedures for V-brake quick release, cable adjustment, and brake block replacement.

Disc Brake Initial Setup

Initial setup and routine maintenance for disc brakes, including lever travel and pad adjustment.

Disc Brake Adjustment and Pad Replacement

Adjusting Disc Brake Lever Travel

Adjusting lever travel and caliper centering for optimal disc brake performance.

Replacing Disc Brake Pads

Instructions on checking disc brake pad thickness and procedure for replacing worn pads.

Derailleur Gear System Guide

Derailleur Gear Basics

Explains the derailing principle and how gear ratios are determined by sprockets and chainrings.

Derailleur Gear Maintenance

Emphasizes keeping derailleur gears clean and lubricated for efficient operation and longevity.

Optimal Gear Shifting Technique

Guides on using gear levers, understanding gear ratios, and precautions for smooth gear changes.

Shimano Index System (SIS) Gear Tuning

Rear Derailleur SIS Indexing

Steps for adjusting rear derailleur indexing for top and low gear limits using adjustment screws.

Front Derailleur Limit Adjustment

Guide for adjusting front derailleur limit screws to prevent chain rub on adjacent chainrings.

STI Rapidfire Shifter Operation

Front Derailleur Chain Rub Fix

Fine-tuning front derailleur limits for chain clearance on chainrings, especially with biopace chainsets.

Rapidfire Rear Gear Shifting

Explains how to use the Rapidfire levers (A and B) for shifting gears on the rear cassette.

STI Front Gear Shifting Adjustments

Operating STI Front Gears

How to use left-hand levers (A and B) to shift between front chainwheels.

Front Gear Cable Tension Tuning

Adjusting front gear cable tension using the outer adjustment bolt for minimum chain clearance.

Gear Shifter Cable Replacement

Replacing STI Gear Inner Wires

Procedure for replacing gear inner wires in STI levers and connecting them.

Mounting STI Levers to Handlebar

Instructions for mounting STI levers to the handlebar and adjusting grip width.

Installing Brake Cables to Levers

Steps for installing brake cables into brake levers, including barrel nipple and adjusting screw.

Grip Shift Gear Selector Service

Grip Shift Lubrication Best Practices

Guidelines for lubricating Grip Shift assemblies, recommending silicone-based grease.

Replacing Grip Shift Cables

Step-by-step process for replacing the cable in a Grip Shift gear selector.

RevoShift Gear Selector Service

Mounting RevoShift Levers

How to mount the RevoShift lever, ensuring it does not obstruct brake operation, with torque specification.

RevoShift Gear Shifting Action

Explains how pedalling effort changes as gears are shifted with RevoShift levers.

Replacing RevoShift Inner Cables

Procedure for replacing the inner cable in a RevoShift gear selector.

Tyre Care and Wheel Installation

Tyre Maintenance and Inflation

Advice on tyre pressure, avoiding damage, checking for wear, and proper inflation methods.

Standard Rear Wheel Service

Steps for removing and reinstalling a standard rear wheel, including chain management.

Quick Release Rear Wheel Use

Procedure for using the quick-release mechanism for rear wheel removal and installation.

Front Wheel Secure Installation

Instructions for removing and installing the front wheel, emphasizing secure retention.

Wheel Quick Release and Bell Fitting

Front Wheel Quick Release Safety

Detailed steps for removing and installing the front wheel using the quick-release lever, with safety warnings.

Fitting the Bicycle Bell

Simple instructions for fitting the bicycle bell to the handlebar.

Pedal Installation Guide

Identifying Left and Right Pedals

How to identify left and right pedals using the markings on their ends.

Installing the Right Pedal

Instructions for installing the right pedal, emphasizing clockwise tightening.

Installing the Left Pedal

Instructions for installing the left pedal, emphasizing anti-clockwise tightening.