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Fantic Motor TZ 300 2011 User Manual

Fantic Motor TZ 300 2011
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Questions and Answers:

Fantic Motor TZ 300 2011 Specifications

General IconGeneral
CategoryMotorcycle
ManufacturerFantic Motor
ModelTZ 300
Year2011
Displacement293 cc
Bore x Stroke72 mm x 72 mm
Cooling SystemLiquid cooled
LubricationPremix
Starting SystemKickstart
Transmission6-speed
Final DriveChain
FrameSteel perimeter
Rear SuspensionMono shock
Front Tire90/90-21
Engine TypeSingle cylinder, 2-stroke
IgnitionCDI
Front BrakeDisc
Rear BrakeDisc
Fuel Capacity9 liters
Front SuspensionMarzocchi Upside-down fork

Summary

Safety Warnings and Manual Guidance

Torque Checks After Use

Recommended to check torques after first hours of use for safety.

Catalytic Exhaust Temperature Warning

Catalytic exhaust can reach high temperatures; avoid contact.

Consultation with Dealer

Consult a FANTIC MOTOR dealer for maintenance advice.

Manual Disclaimer

Manufacturer reserves right to change specifications without notice.

Foreword and General Information

Handbook Purpose

Handbook is integral part of vehicle, must accompany it if resold.

Contents and Dealer Advice

Handbook contains specifications and instructions; contact dealers for service.

Manufacturer Data

Contact details and edition information for FANTIC MOTOR.

How to Use This Manual

Manual Content Overview

Manual provides safety, conservation, and maintenance information for your motorcycle.

Understanding Warning Symbols

Explains symbols for warnings, cautions, and notes for safe operation.

Vehicle Specifications

Engine and Transmission Details

Details engine types, displacement, ignition, transmission type, and gear ratios.

Chassis, Suspension, and Brakes

Describes chassis type, tire sizes, suspension, brake system, and dimensions.

Component Identification

Handlebar Controls Identification

Identifies clutch lever, lights, horn, and brake levers on the handlebar.

Main Motorcycle Components

Diagrams and labels for key parts like suspension, brakes, and exhaust.

Side Stand Operation

Proper Side Stand Use

Instructions on how to set and use the side stand securely.

Fuel System Information

Fuel Capacity and Mixture Requirements

Specifies tank capacity and that the engine requires gasoline/oil mixture.

Fuel Tank Cap Operation

Details the quick-release fuel tank cap operation.

Recommended Fuel and Oil

Gasoline Octane and Brands

Specifies minimum octane rating and brands for gasoline.

Fuel Mixture and Safety Precautions

Cautions on mixing oils, potential issues, and safe fuel handling.

Engine Oil Mixing Proportions

Details recommended 2-cycle synthetic oil and mixing proportions.

Vehicle Identification

Serial Number and Homologation Plate

Describes where to find serial number and homologation plate.

Starting the Engine

Pre-Start Checks and Cold Start

Ensure neutral, turn fuel cock ON, use choke for cold start.

Gear Shifting and Engine Operation

Shifting Gears Procedure

Details the 6-speed transmission and gear engagement.

Gear Shifting Caution

Warning about firm pedal pressure to prevent damage.

Stopping the Engine

Steps to stop the engine safely using neutral and the stop button.

Stopping the Motorcycle and Break-in

Deceleration and Stopping Technique

Instructions on using throttle and brakes for deceleration.

Break-in Period Riding Guidance

Guidance on running the engine at moderate speeds during the initial period.

Break-in Cautions and Notes

Advice on potential spark plug fouling and avoiding reckless acceleration.

Maintenance Schedule

Scheduled Checks and Adjustments

Table detailing regular inspection, adjustment, cleaning, and lubrication tasks.

Electronic Ignition and Cooling System

Electronic Ignition System Adjustment

Procedure for inspecting and adjusting the CDI system and magnetic flywheel.

Engine Tune-up Notes

Guidance on adjusting engine tune-up for rider preference and performance.

Cooling System Inspection

Checks for radiator hoses, fins, and connections for damage or obstructions.

Coolant System Care

Coolant Protection and Corrosion Inhibitors

Importance of corrosion inhibitors for aluminum parts and engine.

Coolant Recommendations and Level

Details on recommended antifreeze, mixture ratios, and checking level.

Coolant Level and Replacement

Coolant Level Check Procedure

Procedure for checking coolant level when the engine is cold.

Coolant Replacement Steps

Steps for draining, replacing, and bleeding the cooling system.

Spark Plug and Transmission Maintenance

Spark Plug Maintenance and Heat Range

Guidance on checking, cleaning, replacing spark plugs, and heat range.

Transmission Oil Level and Change

Importance of maintaining transmission oil level and periodic changes.

Engine Oil Management

Engine Oil Level Inspection

Procedure to check engine oil level through the inspection window.

Engine Oil Change Procedure

Detailed steps for draining and refilling transmission oil.

Air Cleaner System Maintenance

Air Cleaner Function and Cautions

Explains impact of clogged air cleaner and warnings about dirt entry.

Air Filter Element Cleaning

Step-by-step guide for cleaning the air filter element safely.

Throttle Cable and Carburetor Adjustment

Throttle Cable Free Play Adjustment

How to check and adjust throttle grip free play for smooth operation.

Carburetor Idle Speed Adjustment

Procedure for setting idle speed using air and idle screws.

Clutch and Exhaust System

Clutch Lever Play and Fluid

Checking/adjusting clutch lever play and fluid warnings.

Exhaust System Maintenance

Advice on replacing damaged exhaust or muffler packing.

Silencer Packing Replacement

Procedure for changing the silencer packing.

Drive Chain Guide and Inspection

Drive Chain Guide and Lubrication

Checking and lubricating the drive chain guide.

Drive Chain Slack Inspection

Method to check drive chain slack and identify potential issues.

Drive Chain Adjustment and Wear

Drive Chain Slack Adjustment

Procedure for adjusting chain tension and aligning wheel.

Sprocket and Chain Wear Check

Guidelines for checking chain and sprocket wear and replacement.

Chain, Sprocket, and Handlebar Maintenance

Chain Guide Slider and Sprocket Wear

Checking chain sliders and sprocket teeth for wear.

Chain Lubrication

When and how to lubricate the drive chain for optimal performance.

Handlebar Position Adjustment

Instructions for adjusting handlebar position for rider comfort.

Brake System Checks

Rear Brake Pedal Position Check

Checking rear brake pedal for correct free play and operation.

Front Brake Lever Free Play Adjustment

Procedure for adjusting the free play of the front brake lever.

Brake System Operation Warning

Warning about spongy brakes indicating potential air or defects.

Brake Fluid and Steering System

Brake Fluid Management

Guidelines for inspecting fluid level and changing fluid periodically.

Brake Pad Wear Inspection

Inspection criteria for brake pads and recommendation for replacement.

Steering System Adjustment

Ensuring handlebar turns freely without play.

Steering Adjustment and Lock

Checking Steering Play and Adjustment

Methods to check and adjust steering tightness.

Steering Lock Mechanism Operation

Description of the steering lock mechanism and its use.

Steering Plate Fitting and Adjustment

Steering Plate Fitting Procedure

Procedure for installing the steering plate, dust guard, and bearings.

Steering Plate Adjustment Methods

Methods for adjusting the steering plate for responsiveness or stability.

Front Fork Adjustment

Fork Travel and Air Pressure

Explains fork travel, air pressure effects, and recommends against using it.

Rebound Dampening Adjustment

Procedure for adjusting rebound damping for rider preference.

Rebound Adjustment Settings

Guidance on using standard settings for rebound adjustment.

Front Fork Damping and Oil

Compression Dampening Adjustment

How to adjust compression damping for rider preference.

Front Fork Oil Level Adjustment

Procedure for adjusting oil level for optimal fork travel performance.

Oil Level Specifications

Standard oil level measurement and filling instructions.

Front Fork Spring and Assembly

Suspension Tube Spring

Details on springs, preload, and standard adjustments.

Top Bridge Position Adjustment

Procedure to adjust top bridge position, ensuring tire clearance.

Rear Suspension Components

Shock Absorber Extension Adjustment

How to adjust the extension adjuster on the shock absorber.

Rear Suspension Overview

Describes shock absorber, swingarm, linkages, and torque rod.

Spring and Damping Adjustment

Options for adjusting spring and damping force.

Rear Shock Absorber Adjustment

Compression Adjustment

Instructions for adjusting high and low compression settings.

Suspension Spring Selection

Details on standard springs, preload, and available options.

Rear Shock Absorber Spring Replacement

Guidance on selecting and replacing springs based on rider and conditions.

Wheels, Tires, and Cleaning

Tire Pressure and Road Conditions

Adjusting tire pressure based on road conditions and rider preference.

Spokes and Rim Runout Check

Checking spoke tension and measuring wheel rim runout.

Cleaning Preparation

Steps to take before washing to prevent water entry into critical parts.

Cleaning Procedures and Cautions

Post-Washing Steps

Actions after washing, including lubrication and brake checks.

Areas to Protect During Washing

Specific areas to avoid spraying with high-pressure water.

Washing Cautions

Warnings about brake discs, plastic parts, and high-pressure washing.

Bolts and Nuts Tightening

Daily Tightening Check

Daily check of bolt and nut tightness and fastener condition.

Torque Values Table

Bolt and Nut Tightening Specifications

Table listing recommended torque values for various bolts and nuts.

Lubrication Procedures

General Lubrication Points

Identifies specific points for lubrication with oil or grease.

Lubrication Application Methods

Guidance on applying lubrication, including using spray tubes.

Drive Chain and Carburetor Maintenance

Drive Chain Lubrication

When and how to lubricate the drive chain for optimal performance.

Carburetor Tune-Up: Mixture Settings

Adjusting mixture based on temperature and altitude.

Main Jet Functionality

Explanation of the main jet's role in fuel delivery and power.

Carburetor Mixture Adjustment

Idling Nozzle and Mixture Screw Adjustment

Adjusting mixture for idling and low throttle using air/slow jet.

Carburetor Jet Needle Adjustment

How to adjust the jet needle position for mid-range fuel delivery.

Test Runs and Setting Symptoms

Procedures for testing and identifying improper carburetor settings.

Spark Plug and Carburetor Tuning Factors

Spark Plug Condition Analysis

Interpreting spark plug condition to diagnose mixture issues.

Carburetor Correction Factors

Using altitude and temperature correction factors for settings.

Standard Settings Example

Example settings for a 250cc competition model.

Carburetor Adjustment Factors Guide

Altitude and Temperature Correction Chart

Graph correlating altitude/temperature to correction factors.

Needle and Air Screw Settings Table

Table showing adjustments based on correction factor.

Suspension Tune-Up Guide

General Suspension Tuning Factors

Factors influencing setup: rider, terrain, and increments.

Front Fork Oil Level Adjustment

Adjusting front fork oil level for optimal travel and performance.

Suspension Troubleshooting

Front Fork Symptoms and Cures

Diagnosing and fixing issues like stiff, hard, or soft front forks.

Rear Shock Absorber Symptoms

Identifying and correcting rear suspension problems.

Proper Suspension Settings Determination

Standard settings and readjustment guidance for ground surface.

Suspension Setup Based on Conditions

Riding Experience and Circuit Type

How rider experience and circuit type influence suspension settings.

Front and Rear Suspension Compatibility

Ensuring balance between front and rear suspension.

Troubleshooting Front Fork Issues

Specific problems: skidding, turning inward, slipping, poor response.

Suspension Issues and Gearshift

Rear Suspension Problem Resolution

Addressing rear end jumps, traction loss, and landing issues.

Gearshift Ratio Development

Selecting transmission ratios based on race conditions and terrain.

Terrain-Specific Riding Care

Advice for dusty and muddy conditions affecting air cleaner and performance.

Final Recommendations and Advice

Preventive Maintenance Importance

Importance of regular checks, upkeep, and using authorized service.

Safe Riding Practices

Emphasis on driver intelligence, common sense, and safety equipment.

Legal Disclaimer

Manufacturer's rights regarding modifications and liability for errors.

Vehicle Homologation Requirements

Compulsory Homologation Elements

List of compulsory elements for EU homologation and vehicle inspection.

Preparation for Competition

Pre-Race Checks Checklist

Detailed checklist of components to inspect before competition.

Post-Race Maintenance Procedures

Tasks after racing, including cleaning and tightening components.

Maintenance After Specific Conditions

Procedures for dusty, rainy, or muddy course riding.

Motorcycle Storage Guidelines

Extended Storage Procedure

Steps for cleaning, draining fuel, and protecting the motorcycle.

Restarting After Extended Storage

Actions required when taking the motorcycle out of extended storage.

Multifunction Display Overview

Display Features and Information

Description of the LCD screen, indicators, and displayed data.

Control Buttons and Screen Elements

Identification of buttons and the central display screen.

Technical Specifications

Display Functions and Characteristics

Table detailing functions like speed, distance, time, and their increments/precision.

Vehicle and Sensor Specifications

Details on initial voltage, speed sensor, temperature range, and battery life.

Multifunction Display Functions

Detailed Function Descriptions

Explanation of Speedometer, Max Speed, Distance, Odometer, and Time controllers.

Setting Display Parameters

How to enter the setting mode for the display.

Wheel Circumference Adjustment

Procedure to input the correct wheel circumference value.

Display Unit Configuration

Speed Unit Selection

Changing between km/h and mph.

Temperature Unit Selection

Changing between Celsius (°C) and Fahrenheit (°F).

Time Format and Setting

Selecting 12/24 hour format and setting the time.

Danger Temperature Setting

Setting the engine temperature threshold for warning LED.

Warning Temperature and Display Reset

Engine Temperature Warning Setup

Setting the engine temperature for the left warning LED.

Total Display Reset Procedure

Procedure to reset display functions except odometer and total time.

Internal Battery and Replacement

Information on the internal battery and how to replace it.

Resetting Functions After Use

How to simultaneously reset specific display functions after each ride.

Multifunction Display Screens and Measurement

Display Screen Options and Navigation

Details on cycling through display screens and their content.

Display Lighting and Sleep Mode

Information on display power, lighting, and sleep mode.

Measuring Wheel Circumference

Two methods to accurately measure the wheel circumference.

Troubleshooting Guide

Engine Malfunctions and Starting Issues

Diagnosing and resolving issues like engine not cranking or overheating.

Performance and Operational Problems

Troubleshooting irregular operation, smoke, noise, and gear issues.

Driveability and Clutch Issues

Resolving clutch slips, instability, and suspension related noises.

Electrical and Brake System Issues

Diagnosing blown bulbs, lighting system faults, and brake malfunctions.

Wiring Diagrams

Wiring Diagram (125cc)

Detailed wiring diagram for the 125cc model.

Wiring Diagram (200-300cc)

Detailed wiring diagram for 200-300cc models with electric starter.

Warranty Terms and Conditions

Manufacturer's Warranty Policy

Details FANTIC MOTOR's warranty coverage and period.

Purchaser Obligations for Warranty

Conditions the purchaser must meet to ensure warranty validity.

Warranty Exclusions

List of parts and conditions not covered by the warranty.

Warranty Claims and Transfers

Procedures for claims, repairs, and transfer of warranty.

Fast Reference Guide

Service and Fluid Checks Summary

Quick reference for service numbers, fluids, and regular checks.

Tyre Pressure and Type Information

Information on tyre types and inflation pressures.

Lubricants Table

Recommended Lubricant Applications

Table listing original products for various applications like oil, coolant, and cleaners.

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