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Fast XR-i - User Manual

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1
Part #???
FAST4-271
Revised 3.16.16
FAST
®
3400 Democrat Rd.
Memphis, TN 38118
Phone: 901.260.3278
Toll Free: 1.877.334.8355
www.fuelairspark.com
FAST
®
XR-i Ignition
Points Conversion Ignition System
Thank you for choosing FAST
®
products; we are proud to be your manufacturer of choice. Please read this
instruction sheet carefully before beginning installation, and also take a moment to review the included limited
warranty information. Contact us toll free at 1.877.334.8355 or at www.fuelairspark.com under Tech Help with
any questions.
Overview
The XR-i electronic ignition module is designed to replace conventional breaker points on small block
Chevrolet and Ford V8 engines with single point distributors. The XR-i requires ballast resistance to limit coil
current.
The XR-i ignition uses a Hall Effect Sensor to detect the lobes of the distributor points cam. Dwell is controlled
by the battery voltage and engine RPM to provide maximum ignition energy and minimum component heating.
The mechanical and vacuum advance mechanisms work the same as with the original breaker points.
Ignition Inspection
The XR-i ignition requires an OE specification distributor cap and rotor to avoid clearance problems and arcing.
You should replace the rotor and cap when installing the new ignition system. For best results, you should also
replace the spark plugs, plug wires, and ignition coil. Carefully inspect wiring to the coil and replace any worn
or frayed sections. For maximum performance, use FAST
®
coils and FireWire™ spark plug wires.
CAUTION: Disconnect the vehicle’s battery ground cable before continuing installation.
Study the ballast resistance sections carefully. Most installation problems result from improper ballast resistance.
Ballast Resistance
1. All vehicles with OE breaker points ignition are factory equipped with ballast resistance. This can be
external resistance in the form of a ceramic ballast resistor or a resistance wire between the ignition key
and COIL+ terminal. Most Chevrolet vehicles have a resistance wire. Ballast resistance can also be in
the form of internal resistance within the coil. Coils with internal resistance will measure 3 to 4 ohms
from COIL- to COIL+ terminals.
2. If you are changing coils and your vehicle has a ceramic ballast resistor or resistance wire, do not use
any additional ballast resistor that may be provided with the coil.
3. If your OE coil had internal resistance and you are changing to a new coil with lower resistance (such
as an aftermarket performance coil), you must add a 1.2 to 1.9 ohm ballast resistor. If a resistor is not
supplied with the new coil, use a Chrysler style two terminal ballast resistor such as Echlin ICR23 or
Wells CR107. Connect the ballast resistor between the COIL+ terminal and ignition switch.
Quick Test for Ballast Resistance
You can determine if your vehicle has external ballast resistance with this simple test. Disconnect any wires going to
COIL-. Reconnect battery. Turn the ignition key on but do not start the engine. Use a voltmeter as shown in Fig. 2 and
read voltage between COIL+ terminal and ground. It should be about 12 volts. Then momentarily jumper the COIL-
terminal to ground. If voltage at COIL+ terminal drops below 8 volts, there is ballast resistance between the ignition key
and COIL+ terminal. To determine if your coil has internal ballast resistance, use an ohm meter as shown in Fig. 1.
Coils with internal resistance will read 3 to 4 ohms from COIL- to COIL+ terminals.
INSTRUCTIONS
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Overview

The FAST® XR-i Ignition is a points conversion ignition system designed to replace conventional breaker points on small block Chevrolet and Ford V8 engines equipped with single point distributors. This electronic ignition module requires ballast resistance to limit coil current and utilizes a Hall Effect Sensor to detect the lobes of the distributor points cam. The system controls dwell based on battery voltage and engine RPM, aiming to provide maximum ignition energy while minimizing component heating. The mechanical and vacuum advance mechanisms operate identically to the original breaker points system.

Function Description:

The primary function of the XR-i Ignition is to modernize older vehicles by replacing mechanical breaker points with a more reliable and efficient electronic ignition system. By using a Hall Effect Sensor, it eliminates the wear and maintenance associated with traditional points, leading to more consistent ignition timing and improved engine performance. The system's ability to control dwell based on real-time engine conditions ensures optimal spark energy across the RPM range.

Important Technical Specifications:

  • Compatibility: Small block Chevrolet and Ford V8 engines with single point distributors.
  • Sensor Type: Hall Effect Sensor.
  • Dwell Control: Battery voltage and engine RPM dependent.
  • Ballast Resistance Requirement: Essential for limiting coil current.
  • Rev Limit Adjustment: Potentiometer adjustable from 4000 RPM (full counter-clockwise) to 8000 RPM (full clockwise). This feature acts as a safety mechanism to prevent engine damage from over-revving, such as during missed shifts.

Usage Features:

Installation:

The installation process involves removing the original breaker points and installing the XR-i module and adapter plate. For GM 8-cylinder distributors, this includes applying thermal grease to the module and adapter plate, securing them, and routing wires to avoid interference with the vacuum advance mechanism. For Ford 8-cylinder distributors, the process is more involved, requiring the removal of the original points plate assembly, including the e-clip, screws, and vacuum mechanism. The XR-i adapter plates (bottom, center ring, top) are then assembled with nylon slides and secured into the distributor body. Thermal grease is applied to the XR-i module, and a jumper wire is installed on the mounting ear. Throughout the installation, it's crucial to ensure the module is positioned as close to the points cam as possible without touching the cam lobe.

Wiring:

The black/yellow wire of the module connects to the COIL- terminal, and the black/red wire connects to the COIL+ terminal. Proper ballast resistance is critical for correct operation. All vehicles with OE breaker points ignition are factory equipped with ballast resistance, either as an external ceramic resistor, a resistance wire, or internal coil resistance (3-4 ohms from COIL- to COIL+). If replacing an OE coil with internal resistance with a lower resistance aftermarket coil, an external 1.2 to 1.9 ohm ballast resistor (e.g., Chrysler style ICR23 or CR107) must be added between the COIL+ terminal and the ignition switch. A quick test for external ballast resistance involves checking voltage at the COIL+ terminal with the ignition on and then momentarily jumpering COIL- to ground; a drop below 8 volts indicates external ballast resistance.

Post-Installation:

After installation, all connections should be double-checked, and the battery reconnected. The engine should be cranked momentarily to visually check for clearance around all parts. Once started, the ignition timing should be set according to the manufacturer's specifications. It's important to note that dwell meter readings are meaningless with electronic ignitions and should be ignored.

Troubleshooting:

  • Tach Inoperative: Most tachometers connect to the COIL- terminal. If the tach is erratic or reads high, a 1K to 10K ohm 1/2 watt resistor can be soldered into the tach wire to reduce the signal level. A tach adapter may be required in some cases.
  • Engine Will Not Start:
    • Check for spark by pulling the high voltage coil wire and connecting it to a test spark plug or placing it 3/8" from ground while cranking. If sparks occur, the problem is in the secondary system (rotor, cap, plug wires, timing).
    • If no sparks, connect a test light between COIL- and ground while cranking. If the light flashes, the module is likely okay, but the coil may have failed. If the light does not flash, try disconnecting other wires from COIL- (except the black/yellow wire from the FAST® module). If it still doesn't flash, the module may have failed.
    • For fuel-injected vehicles, the fuel injection system may require a trigger signal from the COIL- terminal.
  • Check Electrical Connections: Verify continuity from the module's tin-plated tab to chassis ground. Check voltage at COIL+ while cranking; it should be at least 9 volts. Lower readings indicate battery or starter system issues, or wiring problems back to the ignition switch. Some applications use a starter bypass to bypass the ballast resistor during cranking.
  • Rough or Intermittent Operation: Check for disconnected vacuum hoses, stuck PCV valve, clogged fuel filter, loose or corroded electrical connections, broken wires, or misaligned parts in the optical trigger assembly or advance mechanism. Replace spark plugs, rotor, cap, and spark plug wires, and coil as needed, ensuring proper heat range and gap size.

Maintenance Features:

The XR-i Ignition system is designed to be low maintenance, primarily by eliminating the need for periodic adjustment and replacement of breaker points. Regular inspection of wiring, distributor cap, rotor, spark plugs, and plug wires is recommended to ensure optimal performance. The use of thermal grease during installation helps with heat dissipation, contributing to the longevity of the module. The system's robust design aims to provide reliable ignition without the frequent upkeep associated with mechanical points.

Fast XR-i Specifications

General IconGeneral
BrandFast
ModelXR-i
CategoryAutomobile Accessories
LanguageEnglish

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