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Festo CMMT-AS Series - User Manual

Festo CMMT-AS Series
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CMMT-AS-...-S1
Servo drive
Manual | Safety
sub-function | STO,
SBC, SS1
8153822
2021-04d
[8153824]
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Summary

About This Document

Target Group

Identifies the intended audience for this document, including those who mount, operate, and plan the product.

Applicable Documents

Lists related documents and standards crucial for understanding the safety sub-functions (STO, SBC).

Product Version

Specifies the particular version of the Servo drive CMMT-AS-...-S1 this documentation refers to.

Product Labelling

Refers to product labelling information found within the Manual Assembly, Installation section.

Specified Standards

Lists the key industry standards that the product complies with for safety and performance.

Safety

Safety Instructions

Provides critical instructions for safe operation, installation, and assessment of the product's suitability.

Intended Use

Defines the proper and intended applications for the safety sub-functions STO, SBC, and SS1.

Application Areas

Details the specific applications for which the stated safety reference values are sufficient.

Permissible Components

Specifies components that are permitted for use with the safety functions, adhering to standards.

Foreseeable Misuse

Outlines potential misuse scenarios and conditions to avoid for safe operation of the servo drive.

Training of Qualified Personnel

Stresses the necessity of qualified personnel for installation, operation, and work on safety-related systems.

CE Marking

Indicates the product's conformity with relevant EU directives, including EMC and Machinery directives.

Safety Engineering Approval

Discusses the product's status as a safety device and its compliance with relevant standards.

Additional Information

Product Overview

Safety Sub-functions

Describes the safety-related performance features of the servo drive CMMT-AS, including STO, SBC, and SS1.

Safety Sub-function STO

Details the Safe Torque Off function, its principle, and application according to EN 61800-5-2.

STO Request

Explains how the Safe Torque Off (STO) function is activated via control inputs.

Functional Principle of STO

Illustrates the internal working and circuitry of the STO safety function.

STO Feedback via STA Diagnostic Contact

Describes how the STO status is communicated back to the safety relay unit via the STA diagnostic output.

STO Timing

Details the timing diagrams and parameters associated with the STO function's operation.

Safety Sub-function SBC

Explains the Safe Brake Control (SBC) function, its purpose, and application for holding brakes.

Function and Application of SBC

Describes the purpose and usage scenarios for the Safe Brake Control function.

Functional Principle of SBC

Illustrates the internal working and circuitry of the SBC safety function.

SBC Request

Explains how the Safe Brake Control (SBC) function is activated via control inputs.

SBC Feedback via SBA Diagnostic Contact

Describes how SBC status is communicated back to the safety relay unit via the SBA diagnostic output.

Testing the Safety Sub-function SBC

Outlines procedures and tables for testing the SBC function's operation and feedback.

Evaluation of SBA

Explains how to interpret the SBA feedback signal for evaluating the SBC function's status.

Timing of SBC

Details the timing diagrams and parameters associated with the SBC function's operation.

Requirements for the Brakes

Lists requirements and considerations for using brakes with the SBC function.

Brake Test

Discusses the necessity and procedure for performing brake tests, referencing DGUV information.

Safety Sub-function SS1

Details the Safe Stop 1 (SS1) function, its principle, and application according to EN 61800-5-2.

Requirements of SS1

Lists the prerequisites for implementing the SS1 function, including wiring and timing.

Function and Application of SS1

Explains the operational steps and use cases for the Safe Stop 1 function.

Logic in the Safety Relay Unit for SS1

Describes the necessary logic circuits required in the safety relay unit for the SS1 function.

SS1 Feedback

Explains how the SS1 function status is reported, potentially using the STA signal.

Timing of SS1

Details the timing diagrams and parameters associated with the SS1 function's operation.

Cross Wiring of Several Servo Drives

Explains how to connect multiple servo drives in a ring configuration for safety functions.

Cross-wiring, Example STA

Provides a practical wiring example for cross-connecting diagnostic outputs like STA.

Fault Exclusion

Discusses measures to prevent wiring faults and ensure reliable operation of safety functions.

Safety Relay Unit

Lists requirements and examples of suitable safety relay units for implementing safety functions.

Interfaces of the PDS

Describes the Power Drive System (PDS) interfaces to the external world, including power and signals.

Interfaces of the PDS

Details the specific interfaces of the Power Drive System (PDS) for external connections.

Installation

Safety

Highlights safety precautions and warnings during the installation process of the servo drive.

STO Installation

Details the wiring and setup procedures for the Safe Torque Off (STO) function.

Inputs and Outputs for the Safety Sub-function STO

Lists the specific digital inputs and diagnostic outputs required for STO configuration.

STO Connection Example

Provides a practical wiring example illustrating the connection of the STO safety function.

Information on the Sample Circuit

Explains the sample circuit diagram provided for the STO safety function setup.

SBC Installation

Details the wiring and setup procedures for the Safe Brake Control (SBC) function.

Inputs and Outputs for the Safety Sub-function SBC

Lists the specific digital inputs and diagnostic outputs required for SBC configuration.

SBC Connection Example

Provides a practical wiring example illustrating the connection of the SBC safety function.

Information on the Sample Circuit

Explains the sample circuit diagram provided for the SBC safety function setup.

SS1 Installation

Details the wiring and setup procedures for the Safe Stop 1 (SS1) function.

Inputs and Outputs for the Safety Sub-function SS1

Lists the specific digital inputs and diagnostic outputs required for SS1 configuration.

SS1 Connection Example

Provides a practical wiring example illustrating the connection of the SS1 safety function.

Installation for Operation Without Safety Sub-function

Instructions for installing the drive for operation without any safety functions enabled.

Minimum Wiring for Operation Without Safety Sub-function

Specifies the minimal wiring required when operating the drive without safety functions.

Commissioning

Safety

Safety precautions to be observed during the commissioning phase of the servo drive.

Use of the Safety Functions

Guidance on preparing and utilizing the safety functions (STO, SBC) during commissioning.

Check Lists

Provides checklists to help validate the safety functions after installation and modifications.

Questions for Validation in Accordance with EN 12100 (Example)

Example questions based on EN 12100 for validating the safety of the system.

Questions for Validation in Accordance with EN ISO 13849-2 (Example)

Example questions based on EN ISO 13849-2 for validating the safety of the system.

Operation

Malfunctions

Diagnostics via LEDs

Explains how to interpret LED indicators on the device for diagnosing malfunctions and safety status.

Safety LED, Status of the Safety Equipment

Describes the meaning of the safety LED status indicators, including error and active states.

Repair

Information on product repair and replacement procedures, emphasizing replacement over repair.

Technical Data

Technical Data, Safety Engineering

Specific technical data related to safety engineering, including certifications and reference data.

Approval Information, Safety Engineering

Details about safety certifications, testing bodies, and EC-type examination certificates.

General Safety Reference Data

Key safety parameters and reference data, including request rate and reaction times.

Safety Reference Data for the Safety Sub-function STO

Specific safety performance data for the STO function, covering SIL, PL, and failure probabilities.

Safety Reference Data for the Safety Sub-function SBC

Specific safety performance data for the SBC function, covering SIL, PL, and failure probabilities.

Safety Reference Data for the Safety Sub-function SBC

Further safety performance data for the SBC function, including common cause factors and availability.

General Technical Data

Provides general technical specifications and product conformity details like CE marking.

Product Conformity

Information on CE marking, EU EMC Directive, Machinery Directive, and RoHS Directive compliance.

General Technical Data

Basic technical specifications of the CMMT-AS, including type, mounting, and weight.

Ambient Conditions, Transport

Specifies environmental conditions such as temperature and humidity during transport.

Ambient Conditions, Storage

Specifies environmental conditions such as temperature and humidity during storage.

Ambient Conditions, Operation

Specifies environmental conditions such as temperature and humidity during operation.

Service Life

Information on the expected service life of the device under different load conditions.

Technical Data, Electrical

Provides detailed electrical specifications for the servo drive and its connections.

Motor Auxiliary Connection [X6 B]

Technical details and specifications for the motor auxiliary connection at X6B.

Output of Holding Brake [X6 B]

Specifications for the holding brake output, including design, electrical data, and error detection.

Inputs, Outputs, Ready Contact at [X1 A]

Details on digital inputs, outputs, and the ready contact at connection X1A.

Operating Ranges of Digital Inputs Drawing Current

Defines the voltage and current ranges for digital inputs, including ON, OFF, and transition ranges.

Control Inputs #STO-A and #STO-B at [X1 A]

Specific parameters and tolerances for the STO control inputs.

Control Inputs #SBC-A and #SBC-B at [X1 A]

Specific parameters and tolerances for the SBC control inputs.

Diagnostic Outputs STA and SBA at [X1 A]

Specifications for the diagnostic outputs STA and SBA, including voltage and current ranges.

Inputs and Outputs for the Axis [X1 C]

Details on the inputs and outputs available at connection X1C for axis control.

Output BR-EXT at [X1 C]

Specifications for the BR-EXT output, including design, voltage range, and protective functions.

Output BR-EXT at [X1 C]

Further specifications for the BR-EXT output, including fault detection and load characteristics.

Festo CMMT-AS Series Specifications

General IconGeneral
Product TypeServo Drive
SeriesCMMT-AS
Mounting PositionAny
Communication InterfacesEtherCAT, CANopen
Feedback SystemIncremental encoder, Absolute encoder
Protection ClassIP20
Nominal Voltage Range DC24 V DC
Rated OutputVaries by model
Power Range0.1 - 7.5 kW
Max. Output CurrentVaries by model
Output CurrentVaries by model
Control ModesPosition, Torque
Operating Temperature0°C to +55°C
Storage Temperature-25 to 70 °C
Relative Humidity5% to 85% non-condensing
Vibration Resistance3M2 according to EN 60721-3-3
Shock ResistanceAccording to EN 60068-2-27
Input VoltageDC

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