Fiat NUOVA PANDA - User Manual

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Summary

Vehicle Identification Data

VIN Plate and Vehicle Markings

Details and location of the VIN plate, body, paint, and engine identification markings.

Electrical System

Engine Compartment Fuse Box

Detailed list of fuses in the engine compartment, their function, and amperage.

Dashboard Fuse and Relay Assignments

List of fuses and relays located in the dashboard, their functions, and amperage.

Luggage Compartment Control Unit

Details of fuses and relays for the luggage compartment control unit.

Battery Terminal Wiring

Diagrams and component codes for positive and negative battery terminal wiring.

Emergency Procedures

Jump Starting a Vehicle

Step-by-step guide for jump starting a vehicle using an auxiliary battery.

Fuel Cut-off and Emergency Starting

Procedure for fuel cut-off reactivation and note on emergency starting with CODE CARD.

Interventions with Flat Battery

Sun Roof Emergency Closure

Manual procedure for closing the sunroof when the switch is not functional.

Tailgate Emergency Opening

Procedure for manually opening the tailgate from the inside with a flat battery or faulty lock.

Robotised Gearbox Engagement of Neutral

Procedure for engaging neutral on the robotised gearbox in emergency situations, including jump starting.

Vehicle Towing and Lifting

Towing Attachment Points and Warnings

Instructions on fastening the tow hook and general warnings for safe towing operations.

Vehicle Lifting Points

Designated areas for safely lifting the vehicle using a jack or workshop lift.

Technical Specifications

Tyre Pressure and Fluids

Specifications for tyre pressures by version and size, and recommended fluids for the vehicle.

Summary

Vehicle Identification Data

VIN Plate and Vehicle Markings

Details and location of the VIN plate, body, paint, and engine identification markings.

Electrical System

Engine Compartment Fuse Box

Detailed list of fuses in the engine compartment, their function, and amperage.

Dashboard Fuse and Relay Assignments

List of fuses and relays located in the dashboard, their functions, and amperage.

Luggage Compartment Control Unit

Details of fuses and relays for the luggage compartment control unit.

Battery Terminal Wiring

Diagrams and component codes for positive and negative battery terminal wiring.

Emergency Procedures

Jump Starting a Vehicle

Step-by-step guide for jump starting a vehicle using an auxiliary battery.

Fuel Cut-off and Emergency Starting

Procedure for fuel cut-off reactivation and note on emergency starting with CODE CARD.

Interventions with Flat Battery

Sun Roof Emergency Closure

Manual procedure for closing the sunroof when the switch is not functional.

Tailgate Emergency Opening

Procedure for manually opening the tailgate from the inside with a flat battery or faulty lock.

Robotised Gearbox Engagement of Neutral

Procedure for engaging neutral on the robotised gearbox in emergency situations, including jump starting.

Vehicle Towing and Lifting

Towing Attachment Points and Warnings

Instructions on fastening the tow hook and general warnings for safe towing operations.

Vehicle Lifting Points

Designated areas for safely lifting the vehicle using a jack or workshop lift.

Technical Specifications

Tyre Pressure and Fluids

Specifications for tyre pressures by version and size, and recommended fluids for the vehicle.

This document is a quick guide to repairs for the Nuova Panda, providing essential information for vehicle identification, electrical system troubleshooting, emergency procedures, interventions for a flat battery, vehicle towing/lifting, and technical specifications.

Function Description

The manual serves as a comprehensive resource for owners and technicians, detailing various aspects of the Nuova Panda's operation and maintenance. It covers critical areas such as identifying vehicle data, understanding the electrical system's fuse boxes and wiring, and executing emergency procedures like jump starting and fuel cut-off reactivation. It also provides guidance on handling situations involving a flat battery, including emergency closure of the sunroof, opening the tailgate, and engaging neutral for robotized gearboxes. Furthermore, it outlines proper procedures for towing and lifting the vehicle, and lists important technical specifications such as tire pressure and recommended fluids.

Important Technical Specifications

The manual includes detailed technical specifications crucial for maintenance and repair.

Vehicle Identification Data:
- VIN plate
- Body marking
- Bodywork paint identification plate
- Engine marking
- A label in the luggage compartment provides:
  - Type-approval number (B)
  - Vehicle type identification code (C)
  - Chassis serial number (D)
  - Maximum permitted weight of vehicle fully laden (E)
  - Maximum permitted weight of vehicle fully laden plus trailer (F)
  - Maximum permitted weight on first axle (front) (G)
  - Maximum permitted weight on second axle (rear) (H)
  - Engine type (I)
  - Bodywork version code (L)
  - Spare part number (M)
  - Correct value of smoke coefficient (for diesel engines) (N)
Electrical System:
- Engine Compartment Fuse Box: A detailed table lists fuses (F01-F90, FXX) and relays (T02-T90) with their corresponding ampere ratings and functions, covering components like the Body computer node, Heated diesel filter, Ignition switch, Braking System Node, Electric steering node, Engine cooling fans, Passenger compartment air fan, Fog lights, Acoustic warning, Engine management system, Headlights, Heated windscreen, Air conditioning compressor, Current socket/cigar lighter, Fuel pump, and various relay switches for start-up management and fuel supply systems (LPG/CNG).
- Dashboard Fuse Box: Fuses (F12-F53) are listed for components such as Headlight Alignment Corrector, power socket/cigar lighter, Convergence Node, Climate Control System Node, diagnosis socket, voltage stabiliser, brake pedal switch, Instrument Panel Node, Door central locking, windscreen/rear window pump, electric windows, dashboard control lighting, infotelematic accessories, Parking Sensor Node, robotised gearbox lever assembly, City Brake Control system, heated seats, airbag Node, Radio Receiver Node, clutch pedal switch, electric sun roof, and reverse light switch.
- Luggage Compartment Control Unit: Fuses (F61-F68) and relay switches (T51-T54) are detailed for components like heated seats (right front and left front) and the City Brake Control system (LSCM with Start&Stop).
- Battery Wiring: Diagrams illustrate positive and negative terminal wiring for 1.2 8V, 1.3 MultiJet, and 0.9 TwinAir versions, identifying components like the battery (A001), alternator (A010), starter (A020), terminal box (A005), battery earth on engine (C002), battery earth on body (C003), and battery charge status sensor (K059).
Tyre Pressure (bar) for 500L:
- 0.9 TwinAir:
  - 175/65 R14 82T: Front 2.2, Rear 2.0
  - 185/55 R15 82T: Front 2.2, Rear 2.0
  - 175/65 R15 84T (M+S) (*): Front 2.2, Rear 2.1
- 1.2 8V:
  - 165/65 R14 79T: Front 2.5, Rear 2.2
  - 165/70 R14 81T: Front 2.3, Rear 2.0
  - 175/65 R14 82T: Front 2.2, Rear 2.0
  - 185/55 R15 82T: Front 2.2, Rear 2.0
  - Space-saver wheel: T135/80 R14 2.8, T125/80 R15 4.2 (*)
- 1.3 MultiJet:
  - 165/65 R14 79T: Front 2.5, Rear 2.2
  - 165/70 R14 81T: Front 2.3, Rear 2.0
  - 175/65 R14 82T: Front 2.2, Rear 2.0
  - 185/55 R15 82T: Front 2.2, Rear 2.0
  - 175/65 R15 84T (M+S) (*): Front 2.2, Rear 2.1
  - (*) For Trekking versions
Fluids:
- Lubricants for Petrol Engines: SAE 5W-40 ACEA C3 (Recommended: SELENIA K P.E.)
- Lubricant for 0.9 TwinAir 65 HP Engine: SAE 0W-30 ACEA C2 (Recommended: SELENIA DIGITEK P.E.)
- Lubricants for MultiJet Engines: SAE 5W-30 (Recommended: SELENIA WR P.E.)
- Coolant: CUNA NC 956-16, ASTM D 3306 (Recommended: MIXTURE OF PARAFLU UP AND 50% DEMINERALISED WATER)
- Fluid for Brake/Clutch: FMVSS No. 116 DOT 4, ISO 4925, SAE J 1704 (Recommended: TUTELA TOP 4)

Usage Features

The manual provides clear, step-by-step instructions for various operations:

Jump Starting:
- Use an auxiliary battery of similar or slightly higher capacity.
- Connect positive terminals of both batteries with a jump lead.
- Connect the negative terminal of the auxiliary battery to an earth point on the engine or gearbox of the car to be started (NEVER to the negative pole A of the vehicle battery).
- Start the engine.
- Remove leads in reverse order once the engine starts.
- Important: Never jump start by pushing, towing, or driving downhill.
Fuel Cut-off Reactivation:
- After a collision, turn the ignition key to STOP.
- Check for fuel leaks.
- Follow a specific sequence of ignition key turns and direction indicator activations: MAR-ON, right indicator (activate/deactivate), left indicator (activate/deactivate), right indicator (activate/deactivate), left indicator (activate/deactivate), STOP.
Sun Roof Emergency Closure:
- Remove protective cap A from its housing in the internal covering.
- Take the Allen key from the tool box or glove compartment.
- Fit the wrench into seat A and turn clockwise to open, anticlockwise to close.
Tailgate Emergency Opening:
- Remove rear head restraints and fully fold seats.
- Remove protective cap and release the lock using a screwdriver or metal insert.
Robotised Gearbox - Engagement of Neutral:
- Ensure parking brake is engaged.
- With ignition key at MAR-ON, the gearbox should automatically shift to neutral. If not, a persistent acoustic/visual signal may occur.
- Important: Do not tow the vehicle if it hasn't shifted to neutral; lift the front wheels instead.
- Procedure for jump starting (to engage neutral):
  - Supply vehicle with a charged emergency battery.
  - Check that vehicle system is supplied (panel lights not dimmed).
  - Press brake pedal, turn key to MAR-ON.
  - Wait five seconds, turn key to STOP.
  - Check if vehicle is in neutral by pushing it.
Vehicle Towing/Lifting:
- Towing Attachment Points: The tow hook is in the tool box under the luggage compartment mat. Release bumper cap A, take tow hook B, and fully screw it onto the threaded front or rear pin.
- General Warnings for Towing:
  - Ensure tow hook is fully tightened; clean threaded seat.
  - Turn ignition key to ON, then to OFF, and DO NOT EXTRACT IT.
  - Steering lock engages if key is removed, making steering impossible.
  - Brake servo and electric power steering are unavailable; greater force needed for braking/steering.
  - Avoid flexible cables and jerky movements.
  - Ensure trailer hitch doesn't damage components.
  - Do not start engine while towing.
  - Warning: Tow with manual gearbox in neutral or robotised gearbox in N. If battery is flat or gearbox issues, follow "Robotised gearbox - engagement of Neutral" procedure. Failure to comply can cause severe gearbox damage.
- Vehicle Lifting Points: Only place portable jack or workshop lift mountings in the specified areas shown in the figure.

Maintenance Features

The manual implicitly supports maintenance by providing:

Fuse and Relay Information: Detailed lists help in diagnosing and replacing faulty electrical components.
Fluid Specifications: Essential for ensuring the correct type and quality of lubricants, coolants, and brake/clutch fluids are used, which is critical for vehicle longevity and performance.
Tire Pressure Guidelines: Crucial for tire maintenance, safety, and fuel efficiency.
Emergency Procedures: While primarily for immediate issues, these procedures (like jump starting) are fundamental aspects of routine vehicle care and troubleshooting.