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FILL-RITE FR702VR Series - User Manual

FILL-RITE FR702VR Series
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1
SERIES FR702VR
115 and 230 VOLT AC
FUEL TRANSFER PUMP
Owner’s Operation & Safety Manual
Models FR702VR & FR702VER
OUTSTANDING FEATURES
•Up to 18 GPM/68 LPM
•UL listed dispenser & motor
•Full 1/3 HP explosion proof motor
•Meter accuracy
of ±
1%
GENERAL DESCRIPTION
The FR702VR compact cabinet pump is based on Fill-Rite’s
FR700V positive displacement, direct drive pump, and Fill-Rite’s
series 800C nutating disc flow meter which features a flow rate of 5
to 20 GPM or 19 to 76 LPM and is accurate to within ± 1%.
Depending on product viscosity and nozzle selection, the FR702VR
can deliver up to 18 gallons/68 liters of fluid per minute. This
pumping system is UL listed for use with gasoline and diesel fuel.
The U.S. gallon meter has three resettable wheels, two unit wheels
and a tenth wheel. Its non-resettable totalizer has five unit wheels
and a tenth wheel. The optional liter meter has three unit wheels
which can be reset to zero. Its non-resettable totalizer has six unit
wheels.
OPTIONS
Automatic nozzles
Metering in U.S.
gallons or liters
Red or
white cabinet paint
Pedestal for island installations
220 VAC, 50/60
Hz
TECHNICAL INFORMATION
Design Features:
1.25" NPT inlet, 3/4" NPT outlet
22 PSI maximum outlet pressure
Minimum dry vacuum of 10" Hg
Furnished with 3/4" dia. x 12' hose and manual nozzle
Cabinet measures 13"W x 11.5"D x 17.5"H (38 x 29 x
43.6 cm)
Built-in check valve, bypass valve and thermal exp
ansion
valve
No additional foot valve or check
valve needed to hold
prime
1/3 HP 115VAC-60Hz, 5.5 amp, 1725 RPM, direct
drive
motor
Ball bearing construction: no lubrication required
Thermal overload protection
Explosion
proof
Meter’s mechanical totalizer to 100,000 units
Meter accuracy is ± 1%
Unit wheels have large 11/16" (18 mm) figures
Convenient, large reset knob with positive zero stop
Not for
resale use
Pre-installed Anti-Siphon Valve
FLUID COMPATIBILITY
If in doubt about compatibility of a specific fluid, contact supplier of
fluid to check for any adverse reactions to the wetted materials in
the parts list.
SAFETY INSTRUCTIONS
To ensure safe and efficient operation, it is essential to read and
follow each of these warnings and precautions.
1.
Improper use or installation of this product can caus
e serious
bodily
injury or death.
2.
Do NOT smoke near pump or use pump near an
open flame
w
hen pumping flammable fluids. Fire could result.
3.
A Fill-Rite filter should be used on pump outlet to en
sure that
no foreign mate
rial is transferred to
fuel tank.
4.
Use gasoline and oil resistant thread sealant or se
alant tape
on all threaded jo
ints to protect ag
ainst leakage.
5.
Storage tank should be anchored to prevent tipping
in both the
full and empt
y co
nditions.
6.
To minimize static electricity buildup, only use static wi
re,
conductive hose w
hen pumping fl
ammable fluids and keep
nozzle in contact
with container being filled wh
ile filling
container.
7.
The pump motor is equipped with thermal overload
protection.
If overheated, it
will shut off without any damage to
the
w
indings. Be sure to turn off the pump powe
r if this occurs.
When the moto
r cools, it will restart without warnin
g if power is
on.
8.
Take motors needing service to an authorized repa
ir shop to
maintain “explosion proof
” and “rain proof” integrity.
9.
Do not operate without the check valve (700F2661
) in place.
Fluid leakage could result.
DANGER
Electrical wiring should be done by a licensed electrician in
compliance with local, state and national electric codes,
NEC/ANSI/NFPA 70, NFPA 30, NFPA 30A, as appropriate to the
intended use of the pump. Threaded rigid conduit, seal fittings and
conductor seal should be used. Pump should be properly grounded.
Improper use or installation of this product can cause serious bodily
injury or death.
WARNING
Do not use this product for fluid transfer into aircraft. This product is
not suited for use with fluids for human consumption or fluids
containing water.
INSTALLATION
GENERAL
Pumps are furnished with a tank adapter for skid tank mounting;
pedestals are available for island installations. All tanks must be
properly vented. A pressure retaining vent/fill cap can be used to
reduce fuel loss due to evaporation but will reduce flow rate.
Fill-Rite filters are recommended when pumping fuels.
Pump has a built-in check valve with pressure relief to prevent fluid
thermal expansion from causing unsafe system pressures. Do not
use additional check valves or foot valves unless they have a
proper pressure relief valve built into them. Additional check
valves will reduce flow rate.
Use a gasoline and oil resistant pipe sealant on all pipe threads to
protect against leaks.
SKID TANK MOUNTING
1. Cut a 1-1/4" pipe that will extend to at least 3" (8 cm) above
bottom of tank
when screwed into tank adapter and
tank
adapter is scre
wed into tank flang
e.
2.
Screw pipe into tank adapter, then screw tank ada
pter into
tank flange.
3.
Mount pump on tank adapter.

Questions and Answers

  • J
    Jeffrey LynnAug 12, 2025
    What to do if my FILL-RITE Water Pump won't prime?
    • D
      Dr. Crystal GarciaAug 13, 2025
      If your FILL-RITE Water Pump won't prime, there are several potential causes. First, check the suction line for any leaks. If the bypass valve is open, remove and inspect it, ensuring it moves freely and is free of debris. Also, inspect the vanes and slots for nicks, burrs, or wear. Tighten covers and joints to address potential gasket leakage. Check the rotor and vanes for excessive wear or damage. Ensure the pump outlet, hose, nozzle, and filter are free from blockage. Finally, reduce the vertical and horizontal distance from the pump to the liquid and remove the automatic nozzle to prevent vapor lock.
  • D
    Dustin FernandezAug 16, 2025
    Why is my FILL-RITE Water Pump showing low capacity?
    • M
      michelle40Aug 16, 2025
      A low capacity in your FILL-RITE Water Pump can stem from several issues. Start by removing and cleaning the screen if there's excessive dirt. Inspect the suction line for leaks or restrictions, ensuring it's not too small, too long, or not airtight. Remove and inspect the bypass valve, ensuring it moves freely and is free of debris. Check the vanes and slots for wear, and inspect the rotor and vanes for excessive wear or damage. Replace the hose or nozzle if damaged. Replace the filter if it's plugged. Lastly, ensure the fluid level is adequate by filling the tank.
  • J
    James RobinsonAug 20, 2025
    What to do if my FILL-RITE Water Pump motor overheats?
    • L
      Leonard WebbAug 20, 2025
      If your FILL-RITE Water Pump motor overheats, it could be due to several reasons. If you are pumping high viscosity fluids, know that these fluids can only be pumped for short periods of time (less than 30 minutes duty cycle). Also, a clogged screen or a restricted suction pipe can cause overheating, so remove and clean both. Additionally, check and clean the pump rotor and vanes if the pump rotor is locked up. If none of these steps resolve the issue, the motor may have failed.
  • N
    nicholas19Aug 25, 2025
    What to do if my FILL-RITE Water Pump motor stalls?
    • C
      Carly HudsonAug 25, 2025
      If the motor of your FILL-RITE Water Pump stalls, start by checking the bypass valve to ensure it isn't sticking; remove and inspect it, making sure it moves freely and is clear of debris. Check the incoming line voltage while the pump is running, as low voltage can cause stalling. Inspect the rotor and vanes for excessive wear or damage. Finally, check the pump cavity for any debris and clean it out.
  • L
    lucasmaryAug 27, 2025
    What to do if my FILL-RITE Water Pump motor will not turn on?
    • J
      James GibbsAug 28, 2025
      If your FILL-RITE Water Pump motor will not turn on, first check the incoming power supply. Verify the wiring for any incorrect or loose connections. If power and wiring are correct, there may be a switch failure, motor failure, or thermal protector failure.
  • M
    Michael DennisAug 31, 2025
    Why does my FILL-RITE Water Pump hum but will not operate?
    • R
      Ronald HooverAug 31, 2025
      If your FILL-RITE Water Pump hums but won't operate, the pump cavity may be dirty and needs cleaning. Alternatively, a broken key could be the cause; remove all debris and replace the key. If these steps don't work, it could be a motor failure.
  • A
    Amanda ClarkSep 4, 2025
    How to troubleshoot a FILL-RITE Water Pump that runs slowly?
    • D
      Debbie MossSep 4, 2025
      If your FILL-RITE Water Pump runs slowly, begin by checking the incoming line voltage while the pump is running to ensure it's correct. Inspect the vanes and slots for nicks, burrs, and wear. Check for loose connections in the wiring. If these steps don't resolve the issue, there may be a motor problem.
  • S
    Shawn PayneSep 8, 2025
    What causes fluid leakage in a FILL-RITE Water Pump?
    • A
      anthonyswansonSep 8, 2025
      Fluid leakage in a FILL-RITE Water Pump can occur due to several reasons. Check all o-ring gaskets for damage. Clean the seal and seal cavity if the shaft seal is dirty. If the shaft seal is bad, replace it. Ensure the fluid is compatible by referring to the wetted parts list and consulting the fluid manufacturer. Finally, tighten any loose fasteners.

Summary

PRODUCT OVERVIEW

OUTSTANDING FEATURES

Key performance metrics, UL listing, motor specs, and meter accuracy.

OPTIONS

Available choices for automatic nozzles, meter units, paint colors, and voltage.

TECHNICAL INFORMATION

Specific details on inlet/outlet size, pressure, vacuum, dimensions, and motor.

SAFETY AND COMPATIBILITY

FLUID COMPATIBILITY

Guidance on verifying fluid compatibility with pump wetted materials.

SAFETY INSTRUCTIONS

Crucial warnings for safe operation, fire prevention, and static electricity.

DANGER AND WARNINGS

Critical alerts for electrical hazards, aircraft use, and human consumption fluids.

INSTALLATION PROCEDURES

GENERAL INSTALLATION

General advice on tank mounting, venting, and pressure relief.

SKID TANK MOUNTING

Instructions for installing the pump on a skid tank using a tank adapter.

DIRECT MOUNTING TO UNDERGROUND TANK

Steps for direct installation into an underground tank's flange.

ISLAND INSTALLATION

Procedure for mounting the pump onto a pedestal for island installations.

ELECTRICAL AND OPERATION

ELECTRICAL HOOKUP

Detailed steps for electrical wiring, junction box, and grounding.

OPERATION INSTRUCTIONS

Steps for starting, dispensing fluid, and shutting down the pump.

SERVICE AND MAINTENANCE

ASSEMBLY;DISASSEMBLY

Guide for removing and reattaching the pump cabinet top.

REPAIR GUIDELINES

Advice on motor repair and handling specific fluid types for service.

ROUTINE MAINTENANCE

Procedures for checking pump strainer, rotor vanes, and meter.

CLEANING INSTRUCTIONS

Steps for cleaning the meter and pump seal surfaces.

TROUBLESHOOTING AND WIRING

TROUBLESHOOTING GUIDE

Lists common problems, causes, and solutions for pump operation.

WIRE DIAGRAMS

Provides wiring diagrams for 115V and 115V/230V systems.

VACUUM BREAKER SYSTEM

VACUUM BREAKER TUBING INSTALLATION

Details how to install tubing for the vacuum breaker to prevent siphoning.

FILL-RITE FR702VR Series Specifications

General IconGeneral
ModelFR702VR Series
ConstructionCast Iron
Thermal Overload ProtectionYes
Inlet Size1 in.
Outlet Size1 in.
Compatible FluidsDiesel, Kerosene

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