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Firman R-P03608 User Manual

Firman R-P03608
38 pages
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P/N:336745457 Rev:01
Read all safety precautions and instructions carefully
before operating equipment.
Ensure engine is stopped and level before performing
any maintenance or service.
IMPORTANT:
Record product information to reference when ordering parts or
obtaining warranty coverage.
MODEL NUMBER
R-P03608
ARC LP NO:
Purchase Date:
OWNER’S MANUAL
PORTABLE GENERATOR
REMANUFACTURED

Questions and Answers:

Firman R-P03608 Specifications

General IconGeneral
ModelR-P03608
TypePortable Generator
Engine Type4-stroke OHV
Displacement208cc
Fuel TypeGasoline
Run Time at 50% Load14 hours
Starting SystemRecoil
DC Output12V/8.3A

Summary

Introduction

Important Safety Information

Key safety information and hazard definitions for generator operation.

Safety Information and Hazard Definitions

DANGER, WARNING, CAUTION Definitions

Defines hazard levels: DANGER, WARNING, CAUTION with potential consequences.

Hazard Pictograms and Meanings

Illustrates and explains common generator hazards like Toxic Fumes, Electric Shock.

Safety Precautions

Carbon Monoxide (CO) Poisoning Hazard

Details the dangers of carbon monoxide from generator exhaust and safe operating practices.

Chemical Exposure Warnings

Alerts about chemicals in the product and related accessories, advising hand washing.

Safe Generator Placement and Operation

Correct Generator Usage for CO Safety

Guidelines for safe outdoor operation and exhaust direction to prevent CO poisoning.

Incorrect Generator Usage Locations

Lists prohibited locations for generator operation to avoid CO hazards.

Operational Safety Warnings

Kickback, Fuel, and Storage Hazards

Covers kickback, fuel flammability, and safe storage practices for generator operation.

Marine Application and Electrical Shock Warnings

Alerts about non-marine use and the severe risk of electrical shock from generator voltage.

General Operation and Maintenance Safety

Backup Power, Grounding, and Repair Safety

Safety for backup power, repairs, grounding, and general operation.

Spark Testing, Rotating Parts, and Heat Hazards

Safety guidelines for spark testing, rotating parts, and avoiding heat hazards.

Speed, Modification, and Capacity Cautions

Cautions against speed modification, generator modification, and exceeding capacity.

Unpacking and Initial Setup

General Generator Usage Notes

Important notes on generator treatment, intended use, and operational cautions.

Medical and Life Support Equipment Warning

Prohibits using the generator for life support or medical devices.

Unpacking the Generator

Instructions for unpacking the generator and contacting service for damaged items.

Parts Included with Generator

Lists the parts that may be included with the remanufactured generator.

Removal of Shipping Supports

Caution on Removing Supports

Warns that failure to remove supports can cause damage and void warranty.

Steps for Support Removal

Provides instructions and visuals for removing engine support brackets.

Assembly Procedures

Install the Wheel Kit

Step-by-step guide for attaching the wheel kit to the generator.

Install the Support Leg

Instructions for mounting the support leg with bolts and nuts.

Install the Handle

Guide for attaching the handle using flange bolts and nuts.

Battery Cable Connection

Tools for Battery Connection

Specifies the 8mm box wrenches needed for connecting battery cables.

Connecting Positive Battery Cable

Instructions to verify and secure the positive (red) battery cable.

Connecting Negative Battery Cable

Steps to connect the negative (black) battery cable to the negative post.

Controls and Features Overview

Generator Components Identification

Identifies key external components of the generator with numbered labels.

Remote Holder Functionality

Explains the purpose of the remote holder for easy access to the remote control.

Note on Product Appearance

Advises that the actual product may differ slightly from the image shown.

Control Panel Details

Control Panel Components

Details the functions of the engine start switch, data-minder, and battery switch.

Receptacle Specifications

Describes the types of receptacles (120V, 30A RV, 20A Duplex) and their ratings.

Ground Terminal and Outlet Cover

Explains the ground terminal and the purpose of the outlet cover.

Circuit Breakers Functionality

Details how circuit breakers protect against overloads and how to reset them.

Remote Start System Operation

Remote Start Enabled Conditions

Specifies the conditions (engine and battery switch) required for remote start functions.

Remote Control Power Consumption Note

Warns about battery drain if the battery switch is left 'ON' for extended periods.

Remote Control Programming Procedure

Step-by-step guide to program the remote control to the generator.

Generator Specifications

Model and Performance Ratings

Lists model number, starting/running watts, voltage, frequency, and phase.

Engine and System Details

Provides information on engine type, displacement, ignition, and starting systems.

Fuel and Oil Capacity

Specifies fuel tank capacity, lubricating oil capacity, and oil type.

Temperature Operating Range

Discusses performance impacts of ambient temperature and altitude on the generator.

Adding Engine Oil

Oil Filling and Low Oil Shutdown

Detailed steps for filling engine oil and explanation of the low oil shutdown feature.

Oil Type, Viscosity, and Break-in Notes

Recommends oil type, viscosity chart, and notes for the engine break-in period.

Adding Fuel

Fuel Requirements and Warnings

Specifies unleaded gasoline requirements and warns about flammability.

Safe Fueling Procedures

Instructions for outdoor fueling, avoiding overfill, and keeping fuel away from ignition sources.

Fuel Storage Considerations

Highlights risks of gum deposits and acid formation from alcohol-blended fuels during storage.

Operation at High Altitude

Explains power reduction and other effects of operating at high altitudes.

Grounding and Electrical Connections

Grounding Requirements

Explains the necessity of proper grounding to prevent electric shock.

Remote Grounding Instructions

Details how to connect a ground wire for remote grounding and recommends consulting an electrician.

Connecting to a Building's Electrical System

Emphasizes using a qualified electrician for safe connection to a building's system.

Safety Warnings for Electrical Connections

Warnings about electric shock, backfeed, and improper connections.

Generator Operation

Generator Location Requirements

Guidelines for selecting a safe, dry, ventilated location away from hazards.

Carbon Monoxide Safety During Operation

Reiterates CO risks and safe operating practices, including CO alarms.

Surge Protection for Electronics

Advises using surge suppressors to protect sensitive electronic equipment from voltage fluctuations.

Starting the Generator (Recoil Start)

Pre-Start Checks for Recoil Start

Instructs to check for loose/missing parts, damage, oil, and fuel before starting.

Disconnecting Electrical Loads

Emphasizes disconnecting loads before starting or stopping the generator.

Recoil Start Procedure Steps

Step-by-step guide for starting the generator using the recoil starter.

Choke Lever Usage for Starting

Details correct choke lever positioning for starting and warming up the engine.

Initial Run-in and Stabilization

Advises allowing the generator to run at no load for stabilization after initial start.

Starting the Generator (Electric Start)

Note on Starting Issues

Troubleshooting tips for starting after 3 pulls or if the unit shuts down.

Battery Charging and Safety

Information on the charger and safety warnings related to battery charging.

Electric Start Procedure Steps

Step-by-step guide for starting the generator using the electric start switch.

Starting the Generator (Remote Start)

Remote Start Procedure and Range

Steps for remote start operation and information on its effective range.

Connecting Electrical Loads

Load Application Caution

Warns against exceeding wattage/amperage capacity and applying heavy loads during break-in.

Connecting Loads Procedure

Steps to connect electrical loads, including stabilizing the engine and attaching the largest load first.

Connecting to Utility Power Warning

Strong warnings against illegal or unsafe connections to utility power lines.

Stopping the Engine

Stopping Procedure for Electric/Recoil Start

Steps to turn off the engine switch and fuel valve for electric or recoil start.

Stopping Procedure for Remote Start

Instructions to use the remote control's STOP button for engine shutdown.

Low Oil Shutdown Explanation

Explains how the low oil sensor stops the engine and troubleshooting steps.

Do Not Overload Generator

Warns about overloading and provides steps for adding electrical load gradually.

Maintenance and Storage

Maintenance Schedule

Provides a schedule for checking and servicing parts like spark plug, oil, and filters.

General Recommendations for Maintenance

Highlights the importance of regular maintenance for performance and warranty.

Engine Maintenance Procedures

Pre-Service Safety Precautions

Advises to remove and ground spark plug wire before performing service.

Changing Engine Oil

Detailed steps for draining and refilling engine oil, including frequency.

Air Filter Maintenance

Instructions for cleaning and maintaining the air filter element for optimal performance.

Spark Plug, Fuel Strainer, and Muffler Maintenance

Spark Plug Maintenance

Guide for removing, cleaning, gapping, and installing the spark plug.

Fuel Strainer Cleaning

Steps to clean the fuel strainer cup and screens to ensure fuel flow.

Muffler and Spark Arrester Inspection

Instructions for inspecting the muffler and spark arrester for damage or blockage.

Generator Maintenance and Cleaning

Spark Arrester Cleaning Procedure

Detailed steps for cleaning carbon deposits from the spark arrester screen.

General Generator Cleaning

Guidance on keeping the generator clean, avoiding water use, and cleaning external surfaces.

Battery Replacement

Step-by-step instructions for replacing the generator's battery.

Service and Storage

Infrequent Service Instructions

Steps to take if the unit is used infrequently to prevent hard starting.

Long Term Storage Preparation

Detailed instructions for storing the generator for more than one month to prevent fuel system issues.

Battery Replacement on Remote

Instructions for replacing batteries in the remote control.

Long Term Storage Procedures

Fuel Stabilizer and Operation

Recommends fuel stabilizer and running the engine to circulate treated fuel.

Fuel Tank Emptying and Storage

Instructions for draining the fuel tank and storing the generator.

Trouble Shooting Guide

No AC Output or Engine Bogs Down

Troubleshooting for no AC output or engine bogging down when loads are connected.

Engine Start, Run, or Shutdown Issues

Covers engine not starting, rough running, or shutting down unexpectedly.

Engine Power Loss and Hunting

Diagnoses for reduced engine power or engine hunting/faltering.

Remote Start System Malfunctions

Troubleshooting steps for a non-functional remote start system.

Parts Diagram

P03608 Generator Parts Diagram

Exploded view diagram showing all parts of the P03608 generator.

Engine Parts Diagram

208cc Engine Components Diagram

Detailed exploded view of the 208cc engine components.

Parts List

Generator Parts List

List of part numbers, descriptions, and quantities for the generator.

Engine Parts List

208cc Engine Component List

Detailed list of part numbers, descriptions, and quantities for the engine.

90-Day Limited Warranty

Warranty Coverage and Return Process

Details warranty coverage, return procedures, and how to contact customer service.

What Your Warranty Does Not Cover

Lists exclusions from warranty coverage, such as misuse or cosmetic defects.

Emission Control System Warranty

Your Warranty Rights and Obligations

Explains owner's responsibilities regarding maintenance and reporting issues.

General Emissions Warranty Coverage

Details the warranty period and coverage for emissions-related parts.

Emission Control System Warranty Limitations

Covered Emission Control Parts

Lists parts covered by the Federal and California Emission Control Systems Warranty.

Warranty Exclusions

States what is not covered by the Emission Control Systems Warranty, like consequential damages.

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