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FLENDER H SH Series User Manual

FLENDER H SH Series
172 pages
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H.SH, H.VH, H.CH, H.HH, H.DH, H.KH, H.FH, H.CM, H.HM, H.DM, H.KM, H.FM, B.SH, B.VH, B.CH,
B.HH, B.DH, B.KH, B.FH, B.CM, B.HM, B.DM, B.KM, B.FM
1...22
Assembly and machine instructions B5036-01en
Version 08/2023
Gear unit

Table of Contents

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FLENDER H SH Series Specifications

General IconGeneral
SeriesH SH
Input Speed RangeUp to 3, 600 rpm
TypeHelical Gear Unit
MountingFoot-mounted, flange-mounted
Stages2, 3, 4
EfficiencyUp to 98%
LubricationOil bath
CoolingNatural convection
Housing MaterialCast iron
Gear MaterialCase-hardened steel

Summary

1 Introduction

1.1 Legal information

Details on the warning system and hazard class depiction in instructions.

1.2 General information

Information on qualified personnel, intended use, trademarks, and liability.

1.3 Lubricants

Requirements for oil quality, viscosity, and quantity for gear units.

2 Safety instructions

2.1 Security notes

Guidelines for industrial security functions and protection against cyber threats.

2.2 The five safety rules

Five essential safety rules for working on electrical components of the plant.

2.3 General information

Instructions for performing work on gear units with care by qualified personnel.

2.4 General warnings and symbols

Table of general warnings, their associated ISO and ANSI symbols, and meanings.

2.5 Special types of danger and personal protective equipment

Information on specific dangers like electric shock, burns, falls, and required PPE.

2.6 Intended use in potentially explosive atmosphere

Guidelines for using gear units in potentially explosive atmospheres, including safety precautions.

3 Description

3.1 General description

Overview of FLENDER gear units, their types, stages, and mounting positions.

3.2 Output shaft versions

Details on available output shaft designs: Solid, Flange, Hollow shafts.

3.3 Housing

Description of gear unit housing materials, construction, and features.

3.4 Oil supply of the gear unit

Information on how gear unit components are lubricated, primarily by splash lubrication.

3.5 Bearing arrangement of the shafts

Specifies that all shafts are mounted on rolling-contact bearings.

3.6 Shaft seal

Information on shaft seals preventing oil leakage and dirt ingress.

3.7 Backstop

Description of the mechanical backstop that permits rotation in one direction only.

3.8 Torque limiting backstop (special version)

Details on the special torque-limiting backstop, combining backstop and brake.

3.9 Cooling

Overview of available cooling equipment: Fan, cooling coil, oil supply systems.

3.10 Couplings

Information on flexible and safety couplings used to drive the gear unit.

3.11 Shrink disk

Details on the shrink disk for clamping connection between hollow shaft and driven machine.

3.12 Heating

Information on heating elements for preheating gear unit oil at low temperatures.

3.13 Oil level indicator

Components for visually checking the oil level: sight glass, indicator, dipstick.

3.14 Oil-level monitoring system

System for checking the oil level using a filling-level limit switch.

3.15 Oil-temperature monitoring system

System for measuring oil temperature using a Pt 100 resistance thermometer.

3.16 Bearing monitoring

Methods for monitoring bearings using Pt 100 thermometers, shock-pulse transducers, or accelerometers.

3.17 Auxiliary drive

Details on auxiliary drives for operating the gear unit at lower output speeds.

4 Application planning

4.1 Scope of delivery

Information on checking delivered items and reporting damaged or missing parts immediately.

4.2 Transport

Instructions for safe transportation of the gear unit, including packaging and handling.

4.3 Attachment points

Guidance on using lifting eyes, sling swivels, and eye bolts for safe lifting and transport.

4.4 Special aspects during storage

Precautions for storing gear units to prevent damage and ensure safety.

5 Assembly

5.1 General assembly instructions

Requirements for assembly work performed by authorised, trained personnel.

5.2 Unpacking the gear unit

Procedure for safely unpacking the gear unit and checking for transport damage.

5.3 Gear unit assembly

Detailed procedures for assembling the gear unit onto various foundations and mounting types.

5.4 Shaft-mounted gear unit with hollow shaft

Instructions for assembling and dismantling shaft-mounted gear units with hollow shafts.

5.5 Gear unit with type F flange shaft

Procedure for installing gear units with type F flange shafts, including tightening torques.

5.6 Gear units with version C output shafts

Information on installing gear units with version C output shafts, suitable for clutches.

5.7 Couplings

Guidance on aligning couplings to prevent premature wear and material damage.

5.8 Connecting components

Procedures for connecting various components like wiring, coolers, and monitoring systems.

5.9 Tightening procedure

Details on bolt properties, connection classes, and tightening torques for secure assembly.

5.10 Final work

Final checks and tasks after assembly, including alignment and protection measures.

6 Commissioning

6.1 Measures prior to commissioning

Essential steps before commissioning, including oil filling and system checks.

6.2 Measures during commissioning

Procedures for commissioning the gear unit and documenting operational parameters.

7 Operation

7.1 Operating values

Key operating values for gear units, including maximum temperatures and pressures.

7.2 Irregularities in operation

Identifying and rectifying irregular behaviour during gear unit operation.

7.3 Taking the unit out of service

Procedures for taking the gear unit out of service for prolonged periods.

8 Servicing

8.1 General maintenance information

Importance of complying with stipulated time limits for maintenance activities.

8.2 Maintenance schedule

Overview of maintenance and servicing activities with intervals and required measures.

8.3 Maintenance and servicing work

Detailed procedures for maintenance tasks including checking oil temperature and backstop.

8.4 Possible faults

Troubleshooting guide for common faults and their possible remedies.

9 Service & Support

9.1 Contact

Contact information for ordering parts, requesting service, and technical queries.

10 Disposal

11 Spare parts

A Declaration of incorporation

A.1 Declaration of Incorporation

Manufacturer's declaration confirming compliance with Essential Health and Safety Requirements.

B Declaration of conformity

B.1 EU Declaration of Conformity

Manufacturer's declaration of conformity with relevant EU harmonisation legislation.

C Technical data

C.1 General technical data

Details on rating plate information, gear unit markings, and types.

C.2 Ambient temperature

Specifications for ambient temperature ranges applicable to gear units.

C.3 Types

Listing of available gear unit models and their corresponding diagrams.

C.4 Weights

Tables detailing approximate weights for gear units with and without auxiliary drives.

C.5 Oil quantities

Approximate oil quantities required for gear units in different configurations.

C.6 Enveloping surface sound pressure level

Sound pressure level data for gear units at 1m distance, with and without fans.

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