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FLENDER ZAPEX - User Manual

FLENDER ZAPEX
74 pages
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ZNN, ZNNA, ZNNV, ZNZS, ZNZA, ZNZV
Assembly and operating instructions M3560-02en
Edition 09/2022
ZAPEX

Table of Contents

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Summary

1 Introduction

1.1 Legal Information

Details warning system, safety notices, and general legal points.

1.2 About These Instructions

Scope, personnel, intended use, trademarks, liability disclaimer.

1.3 Text Attributes

Explains document formatting and warning notice system.

1.4 Copyright

Copyright ownership and usage restrictions for the manual.

2 Safety Information

2.1 General Information

General safety guidelines, state of the art, and symbol explanations.

2.2 Intended Use

Specifies approved applications and conditions for using the coupling.

2.3 Safety for Potentially Explosive Atmospheres

Safety requirements and markings for operation in ATEX environments.

2.4 General Warning Notices

Various DANGER warnings for bursting, explosion, hot parts, and improper operation.

3 Description

Application

Describes the general application of ZAPEX couplings in various machines.

Structure

Explains the construction of the ZAPEX coupling, its parts, and lubrication.

4 Application Planning

4.1 Transport of the Coupling

Instructions for safe transport, including warnings and packaging symbols.

4.2 Storage of the Coupling

Guidelines for proper storage to prevent damage and maintain properties.

5 Assembly

5.1 Preparatory Work

Steps for preparing the coupling before mounting, including machining.

5.2 Mounting the Coupling

Procedures for mounting coupling parts using parallel key or oil interference fit.

5.3 Aligning the Coupling

Explains the purpose of alignment and possible types of misalignment.

5.4 Fill with Lubricant

Requirements for lubricants and procedure for filling the coupling with grease.

6 Commissioning

Danger due to Igniting Deposits

Warning about igniting deposits in explosive atmospheres and prevention.

Testing Before Commissioning

Lists checks and tests to be performed before putting the coupling into operation.

7 Operation

7.1 Normal Operation

Describes the expected quiet and shock-free operation of the coupling.

7.2 Fault Causes and Correction

Outlines how to identify and rectify faults like noise, shocks, or lubricant leakage.

7.2.1 Procedure in Event of Faults

Immediate actions to take when faults occur, including shutting down and repairing.

7.2.2 Identifying Fault Cause

Guidance on finding the root cause of faults, considering application and operational factors.

8 Maintenance

8.1 Maintenance Intervals

Details dangers of not adhering to maintenance intervals and general checks.

8.2 Lubricant Replacement

Instructions for replacing lubricant based on operating hours and temperature.

8.3 Replacing O-rings

Guidance on replacing O-rings, including warnings about cleaning agents.

8.4 Dismantling the Coupling

General procedure for dismantling the coupling and protecting parts.

9 Service and Support

9.1 Contact

Provides contact information for ordering parts, service, and technical queries.

10 Disposal

Disposal of the Coupling

Instructions for disposing of coupling parts according to regulations or recycling.

11 Replacement Parts

11.1 Ordering Replacement Parts

Guidance on stocking and ordering replacement parts, including required information.

11.2 Spare Parts Drawing and List

Lists available spare parts for different ZAPEX coupling types.

A Technical Specifications

A.1 Speeds, Geometry Data and Weights

Introduction to dimension drawings and technical data for ZAPEX couplings.

A.3 Alignment Values

Provides VA distances and recommended alignment values for different coupling types.

A.4 Tightening Torques and Widths A;F

Table of tightening torques and wrench sizes for various coupling sizes.

A.5 Tightening Procedure

Details the procedures and torque scatter considerations for tightening.

B Declaration of Conformity

B.1 UK Declaration of Conformity

Official declaration of product compliance with UK statutory requirements and standards.

FLENDER ZAPEX Specifications

General IconGeneral
BrandFLENDER
ModelZAPEX
CategoryIndustrial Equipment
LanguageEnglish

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