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FLENDER H Series User Manual

FLENDER H Series
110 pages
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FLENDER Gear Units
Gear unit
Operating Instructions 5118en
Edition 10/2017
H..., B..., M..., SOND

Table of Contents

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FLENDER H Series Specifications

General IconGeneral
BrandFLENDER
ModelH Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction to FLENDER Gear Units

General Information for Gear Units

Overview of operating instructions, basic knowledge, and documentation landscape.

Lubricants for FLENDER Gear Units

Requirements and recommendations for gear unit lubrication, including oil type and viscosity.

Safety Instructions for FLENDER Gear Units

Security Notes and Industrial Security

Guidelines for industrial security, cyber threats, and network protection.

The Five Safety Rules

Essential safety rules for working on electrical components as per EN 50110-1.

Special Types of Danger and Personal Protective Equipment

Identifies hazards like electric shock, burns, and required PPE for safe operation.

Intended Use of FLENDER Gear Units

Specifies correct usage to prevent damage and ensure safety, defining improper use.

Description of FLENDER Gear Units

General Description of Gear Units

Overview of gear unit design, applications in various industries, and operational modes.

Housing Details for Gear Units

Details the construction and features of the gear unit housing, including its components.

Oil Supply to the Gear Unit

Explains different oil supply methods like splash and pressure lubrication.

Shaft Seals in Gear Units

Describes various shaft seal types: rotary, labyrinth, taconite, and tacolab seals.

Cooling Systems for Gear Units

Explains cooling equipment such as fans and cooling coils for temperature regulation.

Heating Elements for Gear Units

Information on heating elements for preheating gear unit oil at low ambient temperatures.

Oil Level Indicators

Components for visual monitoring of the oil level, like sight glasses and dipsticks.

Bearing Monitoring Systems

Details systems for monitoring bearing condition using Pt 100, shock-pulse, or acceleration sensors.

Speed Encoder for Gear Units

Information on fitting and connecting speed encoders for monitoring rotational speed.

Torque Monitoring System

Details the telemetric measuring system for monitoring torque on gearbox shafts.

Gear Unit Monitoring 'Condition Monitoring'

Describes a remote diagnostic system for monitoring gear unit health and performance.

Application Planning for FLENDER Gear Units

Scope of Delivery Checks

Procedures for checking received gearbox for completeness and reporting damage.

Transporting the Gear Unit

Guidelines for safely transporting the gear unit, including attachment and packaging.

Attachment Points for Lifting

Instructions on safely attaching lifting equipment to gear unit lifting eyes and sling swivels.

Gear Unit Lubrication and Preservation

Specific procedures for oil filling, draining, and preserving gear units with Tacolab seals.

Assembly of FLENDER Gear Units

General Assembly Instructions and Requirements

General requirements and precautions for performing assembly work safely.

Unpacking the Gear Unit

Procedures and checks for safely unpacking the gear unit upon receipt.

Gear Unit Assembly Procedures

Detailed steps for assembling the gear unit, including foundation preparation and mounting.

Couplings Installation and Alignment

Information on aligning and connecting couplings to ensure proper operation.

Connecting Components to the Gear Unit

Procedures for connecting various components like cooling coils, sensors, and monitoring systems.

Tightening Procedure for Bolts

Guidelines and tables for bolt tightening torques, preload forces, and connection classes.

Commissioning FLENDER Gear Units

Measures Prior to Commissioning

Preparatory steps and checks for commissioning the gear unit, including oil filling.

Measures During Commissioning

Procedures for commissioning the gear unit, checking systems, and documenting results.

Operation of FLENDER Gear Units

Operating Data for Gear Units

Valid operating data, including maximum temperatures and pressures for oil and cooling water.

Irregularities in Operation

How to identify and respond to abnormal operating conditions like high oil temperature or noise.

Taking the Unit Out of Service

Procedures for safely taking the gear unit out of service for prolonged periods.

Servicing FLENDER Gear Units

General Maintenance Information

General requirements and time limits for performing maintenance and servicing activities.

Maintenance Schedule

Overview of all maintenance and servicing tasks required at regular intervals.

Maintenance and Servicing Work

Specific tasks such as cleaning venting screws, checking oil temperature, and cleaning fans.

Possible Faults and Their Rectification

Troubleshooting guide for identifying and rectifying common faults and their causes.

Service & Support

Contact Information for Flender GmbH

Contact details for customer service, technical queries, and ordering spare parts.

Disposal of FLENDER Gear Units

Disposal of the Gear Unit

Measures for safely removing and disposing of the gear unit and its parts.

Environmental Protection Measures

Environmental considerations for changing oil, cleaning spills, and disposing of materials.

Spare Parts for FLENDER Gear Units

Information Required When Ordering Spare Parts

Details needed to order correct spare parts, including order number, type, and quantity.

Quality Documents

Declaration of Incorporation

Declaration regarding partly completed machinery and applied essential health and safety requirements.

Technical Data

General Technical Data and Rating Plate

Information on the rating plate and its components, defining intended use limits.

Ambient Temperature Range

Specifies the permissible ambient temperature range for gear unit operation.

Enveloping Surface Sound Pressure Level

Information on noise levels emitted by the gear unit at a distance of 1 meter.

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