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Flex-a-Lite 294 User Manual

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Flex-a-Lite 294 Specifications

General IconGeneral
BrandFlex-a-Lite
Model294
CategoryFan
LanguageEnglish

Summary

Fan and Shroud Removal

Remove Radiator Cover and Shroud

Remove plastic radiator cover and the top half of the fan shroud.

Remove Fan and Clutch Assembly

Remove the fan and clutch assembly, noting pulley mounting.

Remove Lower Shroud

Remove the lower shroud from the radiator assembly.

#294 Model Wiring and Installation

Mounting Point Identification

Locate potential mounting points for the fan assembly around the radiator.

Mounting Bracket Recommendations

Avoid mounting brackets directly to the radiator core; use cross braces or trays.

VSC Attachment and Wire Routing

Attach the Variable Speed Controller to the shroud and drill holes for wire passage.

Motor and Control Wire Connections

Connect motor wires and route control unit wires through drilled holes.

Wiring and Connections

Connect Fan Wiring to VSC

Connect the thick red and black wires from the kit to the VSC.

Battery and Circuit Breaker Connections

Connect circuit breaker to VSC and battery positive terminal.

Fuse Box and A/C Clutch Wiring

Connect to ignition hot circuit and A/C clutch signal wire.

Temperature Probe Installation

Install temperature probe into radiator fins and connect to VSC.

Initial Start-up and Adjustment

Ignition and LED Check

Turn ignition on, verify 12V at terminal #9, and check LED #4.

A/C Engagement Test

Run engine, engage A/C, and check if fans cycle with the clutch.

Temperature Set Point Adjustment

Adjust VSC screw to set fan turn-on and shut-off temperatures.

Variable Speed Control Features

Understand how fan speed increases with rising temperatures.

#293 Model Wiring (No Controls)

Fan Motor Power Connection

Connect blue wire to 12V positive and black wire to ground.

Inline Fuse Holder Installation

Install an inline fuse holder with the positive power wire.

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