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Flex LW 1503 - User Manual

Flex LW 1503
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LW 1503
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Flex LW 1503 Specifications

General IconGeneral
BrandFlex
ModelLW 1503
CategorySander
LanguageEnglish

Summary

Important Safety Information

Meanings of Signal Words

Explains warning symbols like DANGER, CAUTION, and NOTE used in the manual.

Intended Use

Defines the specific applications and intended purposes for the FLEX LW 1503 wet stone polisher.

General Power Tool Safety Warnings

Work Area Safety

Guidelines for maintaining a safe and clean work environment to prevent accidents.

Electrical Safety Precautions

Precautions for safe use of electrical power tools, including plugs, cords, and wet conditions.

Personal Safety Measures

Advice on staying alert, using personal protective equipment (PPE), and preventing unintentional starts.

Power Tool Use and Care

Proper Tool Application

Use the correct power tool for the application and avoid forcing it for optimal performance.

Switch Functionality

Ensures the power tool's switch operates correctly; faulty tools require repair.

Pre-Operation Safety Checks

Disconnect power before adjustments, accessory changes, or storage to prevent accidental starts.

Tool Maintenance and Condition

Regularly check for damage and misalignment; repair before use to prevent accidents.

Accessory Care

Keep cutting tools sharp and clean for better control and reduced binding.

Service and Repairs

Authorized Servicing

Ensure safety by having the power tool serviced by qualified personnel using identical replacement parts.

Wet Polisher Safety Warnings

General Wet Polishing Safety

Adhere to all safety warnings, instructions, and specifications for wet polishing operations.

Accessory Compatibility

Use only manufacturer-recommended accessories with matching speed and size ratings.

Accessory Inspection

Inspect accessories for damage before each use and test at no-load speed.

Personal Protective Equipment

Wear appropriate PPE, including eye protection, dust masks, and hearing protectors.

Work Area Safety for Bystanders

Keep bystanders at a safe distance and ensure they wear PPE.

Cord Management

Position the cord clear of the spinning accessory to prevent snagging or cutting.

Safe Tool Handling

Never lay the tool down until the accessory has completely stopped spinning.

Kickback and Related Warnings

Understanding Kickback

Kickback is a sudden reaction to a pinched or snagged rotating accessory, causing uncontrolled tool movement.

Resisting Kickback Forces

Maintain a firm grip and proper body position to resist kickback forces effectively.

Avoiding Kickback Hazards

Keep hands away from accessories and avoid positioning your body in the tool's potential kickback path.

Careful Cornering and Edges

Use special care with corners and edges to avoid bouncing and snagging the accessory.

Safety Warnings Specific for Polishing Operations

Polishing Bonnet String Safety

Tuck away or trim loose polishing bonnet attachment strings to prevent entanglement.

Additional Warnings

Hazardous Dust Exposure

Warns about hazardous dust from construction activities and recommends exposure reduction methods.

Definitions for Symbols Used on This Tool

Safety and General Symbols

Key safety symbols including 'Wear goggles!' and general references.

Technical Symbol Definitions

Definitions for technical symbols such as V (volts), Hz (hertz), A (amperes), n, no, and min-1.

Technical Specification

Machine Type Identification

Identifies the machine model as LW 1503.

Polishing Tool Diameter

Specifies the maximum diameter for polishing tools (125 mm).

Tool Holder Specification

Indicates the type of tool holder used, which is M14.

Operating Speed

States the tool's operating speed in revolutions per minute (4400 RPM).

Maximum Circumferential Speed

Specifies the maximum speed at the circumference of the tool (28.8 m/s).

Power Input Rating

Indicates the power consumption of the tool in Watts (800 W).

Power Output Rating

States the tool's mechanical output power in Watts (500 W).

Water Connection Details

Details the water supply connection type and maximum pressure (1/2", max. 6 bar).

Tool Weight

Specifies the net weight of the tool without the power cord (2.4 kg).

Protection Class with PRCD

Indicates the protection class (Class I) and the presence of a PRCD.

Assembly Instructions

Attaching the Auxiliary Handle

Instructions on how to attach the auxiliary handle for improved tool control.

Installing the Polishing Wheel

Step-by-step guide for safely installing a polishing wheel onto the spindle.

Operation Guide

Power Supply Connection (GFCI)

How to connect the tool to the power supply using the integrated GFCI switch.

Pre-Operation Checks

Essential checks before use, including testing the GFCI device for proper function.

Connecting the Water Supply

Water Flow Regulation

How to regulate the volume of water by adjusting the shut-off valve.

Water Flow Through Spindle Port

Explains how water flows through the spindle port for wet operation.

Safe Water Usage

Keep water away from electric parts; never use without water flow; avoid dry applications.

Starting and Stopping the Tool

Tool Activation

How to turn the tool ON by sliding the switch button forward.

Using the Power Tool

Switch Locking Mechanism

Instructions on how to lock the switch in the 'ON' position and how to release it.

Application Angles

Guidance on using the tool for horizontal and vertical applications, avoiding excessive vertical use.

General Operating Steps

Steps from attaching the tool to contacting the work with light pressure.

Maintenance and Tool Care

Proper Tool Handling

Always lift the polisher off the work before starting or stopping the motor.

Accessory Recommendations

Use only accessories recommended by the manufacturer for safety.

Tool Cleaning Procedures

Periodically clean air passages with compressed air; use a damp cloth for plastic parts.

Troubleshooting Start Issues

Check GFCI, plug contact, fuses, and circuit breakers if the tool fails to start.

Gear Housing Integrity

The gear housing should only be opened by an authorized service center to maintain warranty.

Brush Inspection and Lubrication

Brush inspection and replacement must be done by authorized service centers.

Scheduled Professional Servicing

Take tool for cleaning, inspection, and lubrication after approx. 100 hours of use.

Warranty Information

FLEX North America Limited One Year Warranty

Details the one-year warranty for professional tools covering defects in workmanship or material.

Warranty Exclusions

Warranty does not cover misuse, abuse, normal wear, or unauthorized repairs.

Implied Warranty Limitations

Implied warranties of merchantability and fitness are limited to one year from purchase.

Contact for Warranty Performance

Provides contact information for Chervon North America for warranty inquiries.

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