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Ford 1500 User Manual

Ford 1500
58 pages
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Ford 1500 Specifications

General IconGeneral
Transmission8-speed
Weight2, 500 kg
Drive2WD
Fuel Capacity45 liters
Engine4-cylinder diesel
Fuel Tank Capacity45 liters
Engine TypeDiesel

Summary

INDEX (By starting Paragraph)

DIESEL-FUEL SYSTEM

Covers bleeding, filter, injection pump, nozzles, speed, and timing.

ENGINE

Covers assembly, R&R, camshaft, connecting rods, crankshaft, cylinder head, oil pump, pistons, and timing gears.

CONDENSED SERVICE DATA

GENERAL

Engine make, model, cylinders, bore, stroke, displacement, and compression ratio.

CONDENSED SERVICE DATA (CONT.)

FRONT AXLE AND STEERING SYSTEM

FRONT AXLE (TWO WHEEL DRIVE)

Information for two-wheel drive front axle models.

FRONT AXLE (FOUR WHEEL DRIVE)

BEVEL DRIVE GEARS AND DIFFERENTIAL

DIFFERENTIAL CARRIER BEARING PRELOAD

RING GEAR TO PINION BACKLASH

MANUAL STEERING GEAR

POWER STEERING SYSTEM

POWER STEERING GEAR

Details on the power steering gear assembly.

POWER STEERING GEAR

ENGINE AND COMPONENTS

R&R ENGINE ASSEMBLY

Step-by-step instructions for removing and installing the engine assembly.

CYLINDER HEAD

Procedure for removing and installing the cylinder head.

CYLINDER HEAD

CAMSHAFT AND CAM FOLLOWERS

ROD AND PISTON UNITS

PISTONS, RINGS AND CYLINDER

CONNECTING RODS AND BEARINGS

CRANKSHAFT AND MAIN BEARINGS

OIL PUMP AND RELIEF VALVE

DIESEL FUEL SYSTEM

INJECTION PUMP

Maintenance of cleanliness and general service notes for the injection pump.

PUMP TIMING

GOVERNOR

INJECTOR NOZZLES

TESTING AND LOCATING A FAULTY NOZZLE

Procedure to identify faulty injectors by testing.

REMOVE AND REINSTALL

Instructions for removing and reinstalling injector assemblies.

TESTING

General guidance on injector testing using special equipment.

COOLING SYSTEM

ELECTRICAL SYSTEM

ALTERNATOR AND REGULATOR

Details on the alternator and regulator systems and precautions.

STARTING MOTOR AND SOLENOID

ENGINE CLUTCH

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