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Ford LSG 875 User Manual

Ford LSG 875
173 pages
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1
Power
Products
A
LSG
875
SERVICE MANUAL
PPO-194 208-86

Table of Contents

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Ford LSG 875 Specifications

General IconGeneral
BrandFord
ModelLSG 875
CategoryEngine
LanguageEnglish

Summary

Important Safety Notice

Notes, Cautions, and Warnings

Explains notes, cautions, and warnings used in the manual.

Part 1 - Basic Engine

Engine Identification

Engine identification plates and codes.

Engine Description and Operation

Detailed explanation of engine components and functions.

Engine Diagnosis and Testing

Procedures for diagnosing and testing engine systems.

Engine Cleaning and Inspection

Steps for cleaning and inspecting engine parts.

Engine Overhaul Procedures

Procedures for engine overhaul and component replacement.

Engine Adjustments

Steps for adjusting engine components and settings.

Engine Removal and Installation

Procedures for removing and installing engine components.

Part 2 - Ignition System

Ignition System Identification

Identifying distributor assemblies by stamped tags.

Solid State Ignition Description

Explanation of the Duraspark II breakerless ignition system.

Ignition System Diagnosis and Testing

Procedures for diagnosing and testing the ignition system.

Ignition System Run Circuit Test

Testing the ignition system's run circuit for spark.

Distributor Removal and Installation

Procedures for removing and installing the distributor.

Prestolite Distributors - Description and Operation

Explanation of the centrifugal advance distributor.

Prestolite Distributors - Major Repair Operations

Major repair operations for Prestolite distributors.

Part 3 - Fuel System

Fuel System Identification

Identifying carburetors by their tags.

Fuel System Description

Description of the fuel pump and its operation.

Fuel System Diagnosis and Testing

General information about fuel system diagnosis.

Fuel Pump Pressure and Capacity Testing

Procedures for testing fuel pump pressure and capacity.

Fuel Pump Removal and Installation

Procedures for removing and installing the fuel pump.

Model 2300 2-V Carburetor Description

Description of the Model 2300 2-V carburetor.

Model 2300 2-V Carburetor Adjustments

Procedure for adjusting the idle mixture screws.

Model 2300 2-V Carburetor Fuel Level Adjustment

Performing the wet adjustment of the fuel level float.

Model 4160 Carburetor Service Procedures

General service procedures for carburetor cleaning and inspection.

Part 4 - Charging System

Alternator Description and Operation

Description of the alternator and its function.

Regulator Description and Operation

Description of the electronic voltage regulator.

Charging System Diagnosis

Procedures for diagnosing charging system issues.

Charging System Testing - Battery

Battery warnings, handling, and specifications.

Charging System Testing - Capacity Test

Procedure for testing battery capacity using a discharge tester.

Charging System Tests - Motorola

Tests for Motorola alternators and regulators.

Charging System Testing - Over Voltage Tests

Diagnosing over voltage conditions in the charging system.

Charging System Testing - Rotor Open or Short Circuit Test

Testing the alternator rotor for open or short circuits.

Alternator Removal and Installation

Procedures for removing and installing the alternator.

Alternator Disassembly and Assembly

Disassembling the rear terminal alternator.

Charging System Adjustments - Belt Tension

Procedures for checking and adjusting belt tension.

Part 5 - Starting System

Starting System Description and Operation

Overview of the starting system components and operation.

Starting System Sequence of Operation

Step-by-step operation of the starting system.

Starting System Testing - Jump Starting

Safety precautions and procedures for jump starting.

Starting System Testing - Starter Load Test

Performing a starter load test to check current draw.

Starter Disassembly and Assembly

Disassembling and cleaning/inspecting the starter motor.

Starter Armature Replacement

Procedures for replacing the starter armature.

Part 5a-Starter, Permanent Magnet

Permanent Magnet Starter Description and Operation

Description of the permanent magnet starter system.

Starter Diagnosis and Testing - Check Starter Motor

Testing the starter motor operation.

Starter Removal and Installation

Procedures for removing and installing the starter motor.

Starter Disassembly and Assembly

Disassembling and cleaning/inspecting the starter motor.

Part 6 - Governors

Mechanical Governor - Belt Driven Description and Operation

Description of belt-driven mechanical governors.

Mechanical Governor Troubleshooting

Troubleshooting mechanical governor issues.

Governor Adjustments - Spread Adjustment

Adjusting governor spread for sensitivity.

Part 7 - Cooling

Cooling System Description and Operation

Description of the cooling system and coolant flow.

Cooling System Testing

Procedures for testing the cooling system.

Cooling System Pressure Test

Procedures for performing a cooling system pressure test.

Cooling System Thermostat Test

Procedures for testing the thermostat's operation.

Thermostat Replacement

Procedures for replacing the thermostat.

Cooling System Cleaning and Inspection

Procedures for cleaning the cooling system.

Part 8 - Specifications

General Engine Specifications

General engine specifications and dimensions.

Valve Train Specifications

Specifications for rocker arms, push rods, and lifters.

Camshaft and Bearings Specifications

Specifications for camshaft and bearing dimensions.

Ignition System Specifications

Specifications for ignition system components.

Carburetor Specifications

Specifications for various carburetor models.

Metrics

Introduction to Metric Fasteners

Introduction to metric fasteners and their specifications.

Nomenclature for Bolts

Nomenclature for English and metric system bolts.

Hex Nut Strength Identification

Identification marks for hex nut strength.

Torque Conversion

Table for converting Newton meters to pound-feet.

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