EasyManua.ls Logo

Freedom 15 - User Manual

Default Icon
40 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Part No. 90-0113-00
Fdmman2.p65 2/98
OWNER’S MANUAL
FREEDOM COMBI
TM
INVERTER/CHARGERS
FREEDOM MODELS 10, 15, 20, 25
®
A Valley Forge Company
UL

Questions and Answers

Summary

SAFETY SUMMARY

General Safety Information

Provides essential safety guidelines for installation and operation throughout the manual.

Warning Statement Definitions

Explains warning statements identifying conditions that could result in personal injury or equipment damage.

Fuse and Power Source Safety

Details fuse replacement guidelines and safe operating voltages for power sources.

Servicing Safety Precautions

Advises against user servicing and directs all repairs to qualified personnel due to shock risk.

INTRODUCTION TO FREEDOM COMBI

Key Functions and Features

Outlines the unit's three main functions: inverting, transfer switching, and battery charging.

Inverter and Charger Specifications

Details wattage for inverters and amperage ratings for battery chargers.

Electronic Protection Mechanisms

Describes protection features like overload, short circuit, and battery voltage cutoffs.

THINGS YOU SHOULD KNOW

Circuit Breaker Protection

Explains the circuit breakers on the unit and their protective functions.

Cooling, Idle, and Battery Protection

Covers thermostat-controlled cooling, idle circuit, and low/high battery protection.

Power Sharing Feature

Details how the unit automatically reduces charger consumption for loads.

REMOTE CONTROL PANELS

Freedom Remote Control Panel

Introduces the optional panel for monitoring system status and controlling functions.

Link Instrumentation Options

Describes advanced remote panels like Link 1000 and 2000 for comprehensive control.

OPERATION

Power Switch Functionality

Explains the function of the power switch on the unit and its interaction with remote controls.

BATTERY TYPES AND SELECTION

Wet Cell Battery Characteristics

Describes true deep-cycle wet cell batteries, their alloy, and maintenance needs.

Suitable Deep-Cycle Battery Types

Recommends marine/RV, golf cart, floor sweeper, or forklift batteries.

Unsuitable Battery Types

Warns against car batteries, engine starting batteries, and hybrid types.

BATTERY INTERCONNECTION

Series Battery Connection

Explains how connecting batteries in series doubles voltage while capacity remains the same.

Gel Cell and AGM Battery Types

Details features of gel cell and advanced AGM batteries.

PARALLEL BATTERY CONFIGURATION

Parallel Battery Connection

Explains how parallel connection doubles Amp-hour capacity while voltage stays the same.

Battery Bank Ratings and Sizing

Guides on sizing battery banks based on Amp-hour ratings and discharge rates.

BATTERY CONSUMPTION CALCULATIONS

Amp-Hour Consumption Formulas

Provides formulas to calculate DC Amp-hour draw for various AC loads.

Typical Appliance Power Consumption

Offers a chart of typical power consumption for common AC appliances.

BATTERY CHARGING OVERVIEW

Conventional vs. Freedom Charging

Compares limitations of conventional chargers with the Freedom's 3-stage approach.

Battery Charging Stages Introduction

Introduces the multi-stage charging process used by Freedom chargers.

BATTERY CHARGING STAGES

Bulk and Acceptance Charge Details

Details the Bulk Charge and Acceptance Charge stages.

Charger Benefits and Notes

Discusses benefits of Freedom charger and notes on charge stages.

BATTERY CHARGING STAGES CONTINUED

Acceptance and Float Charge Stages

Explains the Acceptance and Float charge stages.

Stage 4 - Equalizing Charge

Details the Equalizing Charge stage, its purpose, and requirements.

ADVANCED CHARGING PROCEDURES

Equalizing Charge Process

Explains the timed 8-hour equalizing charge process and its benefits.

Charging Over-Discharged Batteries

Provides steps for successfully charging batteries with very low terminal voltage.

BATTERY CHARGING WARNINGS

Equalizing Charge Warnings

Lists critical warnings and precautions for performing an equalizing charge.

BATTERY CHARGER VOLTAGE SETTINGS

Voltage Settings by Battery Type and Temperature

A table detailing voltage settings for various battery types and temperatures.

INSTALLATION PRECAUTIONS

Ignition and Explosion Warnings

Warns about installing near batteries or flammable materials due to potential sparks.

Electrical Shock and GFCI Safety

Emphasizes GFCI usage and risks associated with improper connections.

Mounting and Ventilation Requirements

Advises on proper mounting location and ensuring adequate airflow for cooling.

Required Tools and Accessories

Lists the tools and accessories needed to complete the installation.

KEY INSTALLATION POINTS

Polarity, Back-feeding, and Wire Usage

Covers critical points like correct polarity, avoiding back-feeding, and proper wire selection.

Fusing and Electrical Codes

Details the requirement for battery cable fusing and adherence to electrical codes.

INSTALLATION PROCEDURES

Unit Mounting and Cable Management

Guides on unit orientation, clearance, battery cable length, and routing.

System Configuration and Wiring

Discusses mounting options, connecting multiple battery banks, and system integration.

GROUNDING AND WIRING CONNECTIONS

Chassis Grounding Procedures

Explains how to connect the unit's chassis to the AC ground system.

Neutral Bonding and AC Grounding

Details the unit's neutral-to-ground bonding and its interaction with shore power.

AC WIRING AND INPUT OPTIONS

AC Input and Output Wiring

Describes connecting AC input and output wires and wire gauge requirements.

Freedom 25 AC Input Configurations

Explains dual and single input options for the Freedom 25 model.

AC OUTPUT AND GFCI REQUIREMENTS

AC Output Wiring and GFCI Details

Covers connecting AC output and details GFCI receptacle recommendations.

Remote Control Wiring

Guides on routing the remote control cable to minimize electrical interference.

DC WIRING AND BATTERY FUSING

DC Wiring and Cable Extension

Details DC wiring, recommended cable length, and extension procedures.

Battery Cable Fusing Requirements

Explains the necessity and placement of fuses for battery cables.

FUSE ASSEMBLY AND HARDWARE

Recommended Fuse Types and Holders

Lists recommended fuses and holders for Freedom 10, 15, 20, and 25 models.

Fuse Assembly Hardware Stack-up

Illustrates the correct order of hardware for fuse assembly to prevent overheating.

INSTALLATION START-UP AND TESTING

Pre-Start Checks and Warnings

Covers checking power switch position, battery polarity, and voltage before operation.

Inverter Function Test

Guides on testing the inverter's output with and without loads.

Transfer Function Test

Details how to test the automatic transfer switch function and check for back-feed.

BATTERY CHARGER FUNCTION TEST

Testing Battery Charger Operation

Provides steps to verify the battery charger is operating correctly after installation.

TROUBLESHOOTING COMMON ISSUES

Inverter Output Problems

Addresses no inverter output, low output voltage, and related causes.

Charger and Appliance Performance Issues

Covers issues with battery charger output and slow appliance performance.

REMOTE CONTROL PANEL OVERVIEW

Panel Controls and Indicators

Explains the power switch, status LEDs, and DC bargraphs on the remote panel.

DC Volts and Amps Bargraphs

Details how the bargraphs display battery voltage and DC current in different modes.

REMOTE CONTROL PANEL DIP SWITCHES

Manual Equalizing and Battery Type Settings

Explains dip switches for initiating equalizing charges and selecting battery types.

Default Equalizing and Charger Settings

Notes default settings for gel cells and specific current limits for equalizing.

REMOTE CONTROL PANEL ADJUSTMENTS

Auto Charge and Idle Sensitivity

Covers dip switches for auto charge mode and adjusting idle circuit sensitivity.

Power Sharing and System DC Consumption

Details power sharing settings and compares DC current consumption with/without remote.

REMOTE CONTROL PANEL STATUS AND WIRING

Dip Switch Status Check

Describes how to view current dip switch settings using the DC Volts bargraph.

Remote Control Cable Routing

Guides on routing the remote control cable to minimize electrical interference.

REMOTE CONTROL PANEL STATUS LEDS

Inverter;Charger and AC Input Status

Explains the INV/CHRG and AC Input status LEDs.

Battery Status and Overload Indicators

Details battery warning/shutdown LEDs and overload indicators.

REMOTE CONTROL PANEL DIP SWITCH PROGRAMMING

Feature and Switch Setting Chart

A comprehensive chart mapping features to dip switch numbers and set points.

TROUBLESHOOTING REMOTE PANEL LEDS

Interpreting DC Amps Bargraph Overloads

Guides on interpreting specific LED indications for overload conditions on the DC Amps bargraph.

GLOSSARY OF TECHNICAL TERMS

Electrical and Battery Definitions

Defines common electrical and battery terms used in the manual.

GLOSSARY OF TECHNICAL TERMS CONTINUED

Charging and System Terminology

Explains terms related to charging processes, safety devices, and system components.

PRODUCT SPECIFICATIONS

Freedom 10, 20, 25 Model Specs

Lists detailed technical specifications for Freedom 10, 20, and 25 models.

PRODUCT SPECIFICATIONS CONTINUED

Freedom 15 Model Specifications

Details the technical specifications unique to the Freedom 15 model.

WARRANTY INFORMATION AND SERVICE

Limited Warranty Terms

Outlines the limited warranty period and conditions for the inverter/charger.

Service and Return Procedures

Provides instructions for contacting service and returning the unit for repair.

Summary

SAFETY SUMMARY

General Safety Information

Provides essential safety guidelines for installation and operation throughout the manual.

Warning Statement Definitions

Explains warning statements identifying conditions that could result in personal injury or equipment damage.

Fuse and Power Source Safety

Details fuse replacement guidelines and safe operating voltages for power sources.

Servicing Safety Precautions

Advises against user servicing and directs all repairs to qualified personnel due to shock risk.

INTRODUCTION TO FREEDOM COMBI

Key Functions and Features

Outlines the unit's three main functions: inverting, transfer switching, and battery charging.

Inverter and Charger Specifications

Details wattage for inverters and amperage ratings for battery chargers.

Electronic Protection Mechanisms

Describes protection features like overload, short circuit, and battery voltage cutoffs.

THINGS YOU SHOULD KNOW

Circuit Breaker Protection

Explains the circuit breakers on the unit and their protective functions.

Cooling, Idle, and Battery Protection

Covers thermostat-controlled cooling, idle circuit, and low/high battery protection.

Power Sharing Feature

Details how the unit automatically reduces charger consumption for loads.

REMOTE CONTROL PANELS

Freedom Remote Control Panel

Introduces the optional panel for monitoring system status and controlling functions.

Link Instrumentation Options

Describes advanced remote panels like Link 1000 and 2000 for comprehensive control.

OPERATION

Power Switch Functionality

Explains the function of the power switch on the unit and its interaction with remote controls.

BATTERY TYPES AND SELECTION

Wet Cell Battery Characteristics

Describes true deep-cycle wet cell batteries, their alloy, and maintenance needs.

Suitable Deep-Cycle Battery Types

Recommends marine/RV, golf cart, floor sweeper, or forklift batteries.

Unsuitable Battery Types

Warns against car batteries, engine starting batteries, and hybrid types.

BATTERY INTERCONNECTION

Series Battery Connection

Explains how connecting batteries in series doubles voltage while capacity remains the same.

Gel Cell and AGM Battery Types

Details features of gel cell and advanced AGM batteries.

PARALLEL BATTERY CONFIGURATION

Parallel Battery Connection

Explains how parallel connection doubles Amp-hour capacity while voltage stays the same.

Battery Bank Ratings and Sizing

Guides on sizing battery banks based on Amp-hour ratings and discharge rates.

BATTERY CONSUMPTION CALCULATIONS

Amp-Hour Consumption Formulas

Provides formulas to calculate DC Amp-hour draw for various AC loads.

Typical Appliance Power Consumption

Offers a chart of typical power consumption for common AC appliances.

BATTERY CHARGING OVERVIEW

Conventional vs. Freedom Charging

Compares limitations of conventional chargers with the Freedom's 3-stage approach.

Battery Charging Stages Introduction

Introduces the multi-stage charging process used by Freedom chargers.

BATTERY CHARGING STAGES

Bulk and Acceptance Charge Details

Details the Bulk Charge and Acceptance Charge stages.

Charger Benefits and Notes

Discusses benefits of Freedom charger and notes on charge stages.

BATTERY CHARGING STAGES CONTINUED

Acceptance and Float Charge Stages

Explains the Acceptance and Float charge stages.

Stage 4 - Equalizing Charge

Details the Equalizing Charge stage, its purpose, and requirements.

ADVANCED CHARGING PROCEDURES

Equalizing Charge Process

Explains the timed 8-hour equalizing charge process and its benefits.

Charging Over-Discharged Batteries

Provides steps for successfully charging batteries with very low terminal voltage.

BATTERY CHARGING WARNINGS

Equalizing Charge Warnings

Lists critical warnings and precautions for performing an equalizing charge.

BATTERY CHARGER VOLTAGE SETTINGS

Voltage Settings by Battery Type and Temperature

A table detailing voltage settings for various battery types and temperatures.

INSTALLATION PRECAUTIONS

Ignition and Explosion Warnings

Warns about installing near batteries or flammable materials due to potential sparks.

Electrical Shock and GFCI Safety

Emphasizes GFCI usage and risks associated with improper connections.

Mounting and Ventilation Requirements

Advises on proper mounting location and ensuring adequate airflow for cooling.

Required Tools and Accessories

Lists the tools and accessories needed to complete the installation.

KEY INSTALLATION POINTS

Polarity, Back-feeding, and Wire Usage

Covers critical points like correct polarity, avoiding back-feeding, and proper wire selection.

Fusing and Electrical Codes

Details the requirement for battery cable fusing and adherence to electrical codes.

INSTALLATION PROCEDURES

Unit Mounting and Cable Management

Guides on unit orientation, clearance, battery cable length, and routing.

System Configuration and Wiring

Discusses mounting options, connecting multiple battery banks, and system integration.

GROUNDING AND WIRING CONNECTIONS

Chassis Grounding Procedures

Explains how to connect the unit's chassis to the AC ground system.

Neutral Bonding and AC Grounding

Details the unit's neutral-to-ground bonding and its interaction with shore power.

AC WIRING AND INPUT OPTIONS

AC Input and Output Wiring

Describes connecting AC input and output wires and wire gauge requirements.

Freedom 25 AC Input Configurations

Explains dual and single input options for the Freedom 25 model.

AC OUTPUT AND GFCI REQUIREMENTS

AC Output Wiring and GFCI Details

Covers connecting AC output and details GFCI receptacle recommendations.

Remote Control Wiring

Guides on routing the remote control cable to minimize electrical interference.

DC WIRING AND BATTERY FUSING

DC Wiring and Cable Extension

Details DC wiring, recommended cable length, and extension procedures.

Battery Cable Fusing Requirements

Explains the necessity and placement of fuses for battery cables.

FUSE ASSEMBLY AND HARDWARE

Recommended Fuse Types and Holders

Lists recommended fuses and holders for Freedom 10, 15, 20, and 25 models.

Fuse Assembly Hardware Stack-up

Illustrates the correct order of hardware for fuse assembly to prevent overheating.

INSTALLATION START-UP AND TESTING

Pre-Start Checks and Warnings

Covers checking power switch position, battery polarity, and voltage before operation.

Inverter Function Test

Guides on testing the inverter's output with and without loads.

Transfer Function Test

Details how to test the automatic transfer switch function and check for back-feed.

BATTERY CHARGER FUNCTION TEST

Testing Battery Charger Operation

Provides steps to verify the battery charger is operating correctly after installation.

TROUBLESHOOTING COMMON ISSUES

Inverter Output Problems

Addresses no inverter output, low output voltage, and related causes.

Charger and Appliance Performance Issues

Covers issues with battery charger output and slow appliance performance.

REMOTE CONTROL PANEL OVERVIEW

Panel Controls and Indicators

Explains the power switch, status LEDs, and DC bargraphs on the remote panel.

DC Volts and Amps Bargraphs

Details how the bargraphs display battery voltage and DC current in different modes.

REMOTE CONTROL PANEL DIP SWITCHES

Manual Equalizing and Battery Type Settings

Explains dip switches for initiating equalizing charges and selecting battery types.

Default Equalizing and Charger Settings

Notes default settings for gel cells and specific current limits for equalizing.

REMOTE CONTROL PANEL ADJUSTMENTS

Auto Charge and Idle Sensitivity

Covers dip switches for auto charge mode and adjusting idle circuit sensitivity.

Power Sharing and System DC Consumption

Details power sharing settings and compares DC current consumption with/without remote.

REMOTE CONTROL PANEL STATUS AND WIRING

Dip Switch Status Check

Describes how to view current dip switch settings using the DC Volts bargraph.

Remote Control Cable Routing

Guides on routing the remote control cable to minimize electrical interference.

REMOTE CONTROL PANEL STATUS LEDS

Inverter;Charger and AC Input Status

Explains the INV/CHRG and AC Input status LEDs.

Battery Status and Overload Indicators

Details battery warning/shutdown LEDs and overload indicators.

REMOTE CONTROL PANEL DIP SWITCH PROGRAMMING

Feature and Switch Setting Chart

A comprehensive chart mapping features to dip switch numbers and set points.

TROUBLESHOOTING REMOTE PANEL LEDS

Interpreting DC Amps Bargraph Overloads

Guides on interpreting specific LED indications for overload conditions on the DC Amps bargraph.

GLOSSARY OF TECHNICAL TERMS

Electrical and Battery Definitions

Defines common electrical and battery terms used in the manual.

GLOSSARY OF TECHNICAL TERMS CONTINUED

Charging and System Terminology

Explains terms related to charging processes, safety devices, and system components.

PRODUCT SPECIFICATIONS

Freedom 10, 20, 25 Model Specs

Lists detailed technical specifications for Freedom 10, 20, and 25 models.

PRODUCT SPECIFICATIONS CONTINUED

Freedom 15 Model Specifications

Details the technical specifications unique to the Freedom 15 model.

WARRANTY INFORMATION AND SERVICE

Limited Warranty Terms

Outlines the limited warranty period and conditions for the inverter/charger.

Service and Return Procedures

Provides instructions for contacting service and returning the unit for repair.

Freedom 15 Specifications

General IconGeneral
Input Voltage100-240V AC
Output Voltage12V/24V
Output Current15A
Battery TypeAGM, Gel, Lithium
Charging ModesBulk, Absorption, Float
Compatibility12V and 24V
Protection FeaturesReverse Polarity, Over Voltage, Over Temperature, Short Circuit

Related product manuals