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Freedom 20 User Manual

Freedom 20
40 pages
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Part No. 90-0113-00
Fdmman2.p65 2/98
OWNER’S MANUAL
FREEDOM COMBI
TM
INVERTER/CHARGERS
FREEDOM MODELS 10, 15, 20, 25
®
A Valley Forge Company
UL

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Freedom 20 Specifications

General IconGeneral
BrandFreedom
Model20
CategoryBattery Charger
LanguageEnglish

Summary

SAFETY SUMMARY

Safety Guidelines and Warnings

Summarizes critical safety information, definitions, fuse replacement, power source, and servicing precautions.

INTRODUCTION

Unit Functions Overview

Details the three primary functions: DC to AC inverting, automatic transfer switching, and 3-stage battery charging.

Electronic Protection Features

Explains the inverter's built-in protection against overloads, short circuits, and temperature issues.

THINGS YOU SHOULD KNOW

Circuit Breaker Protection

Describes the integrated circuit breakers protecting the inverter/charger from over-current conditions.

Operational Features

Covers thermostat-controlled cooling and the automatic energy-saving inverter idle circuit.

Battery Management

Explains low/high battery voltage cutoffs and the Power Sharing feature for managing AC consumption.

REMOTE CONTROL PANELS

Freedom Remote Control Panel

Details the optional remote control panel with LED bargraphs for system status monitoring.

Link Instrumentation Options

Introduces advanced optional remote panels (Link 1000, 2000, 2000R) for comprehensive system control.

OPERATION

Power Switch and Automatic Functions

Explains the operation of the power switch and how the unit automatically manages inverter, transfer, and charging functions.

BATTERIES

Battery Types and Selection

Guides the user on selecting appropriate deep-cycle battery types (wet cell, gel cell, AGM) for the inverter/charger.

Battery Interconnection Methods

Explains how to connect batteries in series or parallel configurations for battery banks.

Battery Bank Ratings and Sizing

Provides guidelines on rating and sizing battery banks based on Amp-hours and discharge rates.

Power Consumption Calculation

Details formulas and a table for calculating appliance power consumption and DC Amp-hour draw.

BATTERY CHARGING

Charging Principles and Conventional Chargers

Explains the principles of fully recharging wet cell batteries and the limitations of conventional chargers.

Freedom 3-Stage Charging

Introduces the Freedom charger's 3-stage system designed for optimal battery recharging.

Charging Stage Details

Details the three stages of battery charging: Bulk, Acceptance, and Float, outlining their functions and benefits.

Acceptance and Float Stage Details

Explains the duration and conditions for the Acceptance and Float charge stages, including transition points.

Equalizing Charge Function

Describes the optional Equalizing Charge stage, its purpose, and manual initiation.

Equalizing Charge Procedure and Benefits

Details the procedure, benefits (sulfate removal, cell balancing, electrolyte mixing), and limitations of the equalizing charge.

Charging Over-Discharged Batteries

Provides instructions for successfully charging severely discharged batteries, including load removal and Power Sharing settings.

Critical Charging Warnings

Lists essential warnings and precautions for equalizing charges, ventilation, load management, and indicator lights.

BATTERY CHARGER VOLTAGE SETTINGS

Voltage Settings Table

Presents a comprehensive table of bulk, float, and equalize voltage settings based on battery type and temperature.

INSTALLATION PRECAUTIONS

Safety and Environmental Precautions

Highlights safety precautions regarding ignition, shock hazards, environmental exposure, ventilation, and internal components.

Required Tools and Accessories

Lists the necessary tools and accessories required to complete the installation process.

INSTALLATION

Key Installation Points and Warnings

Outlines essential steps, polarity checks, back-feeding warnings, and proper connection procedures before installation.

Mounting, Clearance, and Wiring

Covers unit mounting, ventilation clearance, cable length, connector locations, DC wiring, and battery bank selection.

System Integration and AC Power Handling

Addresses integration with existing chargers and avoiding power loops, and managing multiple battery banks.

Grounding Procedure and Requirements

Details the procedure for connecting the unit's chassis to the AC ground system for safety.

Neutral Bonding Explanation

Explains the internal neutral-to-ground bonding mechanism and how it is lifted when AC power is applied.

AC Wiring Connections

Provides instructions for connecting AC input and output wires, including wire gauge and strain relief.

Freedom 25 AC Input Configuration

Describes the dual and single input options for the Freedom 25 model's AC input.

AC Output Wiring and GFCI

Details AC output wiring and the requirement for Ground Fault Circuit Interrupters (GFCI) for safety.

Remote Control Wiring

Explains how to route and connect the remote control panel cable.

DC Wiring and Extension Cables

Guides on DC wiring, handling battery cables, and using extension cables with proper terminals.

Battery Cable Fusing Requirements

Specifies the requirement for fusing the positive battery cable within 18 inches of the battery for protection.

Recommended Fuse Types and Assembly

Lists recommended fuse types and provides an exploded view of fuse assembly for proper installation.

Initial Start-up and Pre-operation Checks

Details checks for power switch position, battery polarity, and battery voltage before operating the unit.

Inverter and Transfer Function Tests

Provides step-by-step procedures for testing the inverter function and the AC transfer switch operation.

Battery Charger Function Test

Explains how to test the battery charger's operation by verifying voltage increase and current draw.

TROUBLESHOOTING

Common Inverter Issues

Addresses troubleshooting steps for no inverter output and low output voltage conditions.

Charger and Specific Load Issues

Covers troubleshooting for battery charger output and issues related to specific appliances like microwaves and clocks.

REMOTE CONTROL PANEL ADDENDUM

Panel Features and Indicators

Describes the features of the remote panel, including LED bargraphs for voltage/current and the remote power switch.

DC Volts and Amps Bargraph Interpretation

Explains how to interpret the DC Volts and DC Amps bargraphs for system status and shutdown diagnostics.

REMOTE CONTROL PANEL

Dip Switch Settings and Functions

Details the function of the 8 dip switches for programming battery type, temperature, auto charge, and equalization.

Battery Type and Temperature Settings

Explains how to set dip switches 2 and 3 to match battery type (gel/wet) and ambient temperature for optimal charging.

Idle Sensitivity and Power Sharing Settings

Guides on setting dip switches for auto charge, idle sensitivity adjustment, and power sharing configurations.

Dip Switch Status Check

Explains how to check the current dip switch settings using the panel's DC Volts bargraph display.

Remote Control Wiring and Installation

Provides instructions for connecting the remote control panel cable and routing it to minimize interference.

REMOTE CONTROL PANEL STATUS LEDs

Status LED Interpretation for Operation and Faults

Details the purpose and meaning of each status LED, including normal operation, warnings, and shutdown conditions.

REMOTE CONTROL PANEL

DIP SWITCH PROGRAMMING CHART

Provides a comprehensive chart detailing the function and set points for each of the 8 dip switches on the remote control panel.

TROUBLESHOOTING WITH THE FREEDOM REMOTE CONTROL PANEL DC AMPS BARGRAPH

Overload LED Indications and Troubleshooting

Lists indications from overload LEDs (numbered 1-10) to diagnose and resolve specific fault conditions.

GLOSSARY

Glossary Terms A-D

Defines technical terms starting from Alternating Current (AC) through Dip Switch and Direct Current (DC).

Glossary Terms E-W

Defines technical terms from Equalize Charge and GFCI through Watt-Hour and Wet Cell Battery.

SPECIFICATIONS

Freedom 10, 20, 25 Model Specifications

Presents detailed technical specifications for Freedom models 10, 20, and 25 across various parameters.

Freedom 15 Model Specifications

Lists detailed technical specifications specifically for the Freedom 15 model, including voltage, power, and dimensions.

WARRANTY

Warranty Terms and Service Information

Outlines the limited warranty period, terms, and procedures for obtaining service or repairs for the unit.

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