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FRIATEC FRIALEN User Manual

FRIATEC FRIALEN
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FRIALEN
®
-Large Pipe Technique
for laying large pipes
and relining pipe networks
Fitting Instructions
FRIALEN
®
Large Pipe Technique
FL_2104_8_GB_II_08.p65 25.03.2008, 9:48 Uhr1
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FRIATEC FRIALEN Specifications

General IconGeneral
BrandFRIATEC
ModelFRIALEN
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety and Warning Information

Safety Symbols and Advice

Explains warning symbols like DANGER, WARNING, and IMPORTANT for safe handling.

Application Areas for FRIALEN Fittings

Details usage in gas, water supply, drainage, industry, and landfill construction.

Relevant Standards and Specifications

Pressure Load-Bearing Capability (SDR)

Defines pressure capacity based on SDR stages for PE 100 components.

Component Traceability and Batch Marking

Explains how to identify fittings using batch markings for traceability.

Couplers for Large Pipes (d 250 mm+)

Cutting and Preparing Large Pipes

Instructions on cutting pipes perpendicular to the axis and removing defects.

Fusion Zone Marking and Oxide Layer Removal

Details on marking the fusion zone and removing the oxide layer from pipes and fittings.

External and Internal Edge Chamfering

Describes the process of chamfering pipe edges for easier fitting insertion.

Restoring Oval or Irregular Pipes

Explains how to round pipes that have lost their shape before fusion.

Fusion Surface Cleaning Procedures

Outlines the use of cleaning agents and lint-free paper for fusion surfaces.

Inserting Pipe Ends into Couplers

Steps for correctly inserting pipe ends into the fitting up to the mark.

Ensuring Tension-Free Joint Assembly

Emphasizes assembling joints without bending stress or self-load.

Pre-heating to Reduce Annular Gap

Technique using pre-heating to compensate for gaps between pipe and coupler.

Electrofusion Process Execution

Step-by-step guide for performing the electrofusion process using FRIAMAT units.

Cooling Times After Fusion

Specifies required cooling periods before moving or pressurizing the joint.

Saddle Parts - Top Loading

DAA-TL Pressure Tapping Tees

Details on DAA-TL tapping tees for branch connections.

Tee Fusion Zone Prep & Oxide Removal

Fusion zone preparation steps for DAA-TL tapping tees.

Tapping Tee Fusion Surface Cleaning

Cleaning procedures specific to the fusion surfaces of tapping tees.

Tapping Tee Assembly Steps

Instructions for assembling DAA-TL tapping tees onto the pipe.

Tapping Tee Fusion Process

Steps for executing the fusion process for DAA-TL tapping tees.

Pressure Testing and Application

Procedures for pressure testing and applying operating pressure after fusion.

Performing the Tapping Operation

Steps for tapping the pipe using the installed tee.

Tapping DAV-TL Pressure Valves

Specific instructions for tapping DAV-TL pressure tapping valves.

VAM-RG-TL Valve Tapping Saddles

Information on VAM-RG-TL valve tapping saddles.

VAM-RG-TL Saddle Assembly

Assembly steps for VAM-RG-TL saddles.

SPA-TL Shut-off Saddles

Information on SPA-TL shut-off saddles.

SPA-TL Saddle Assembly

Assembly steps for SPA-TL shut-off saddles.

SA-TL Spigot Saddles

Information on SA-TL spigot saddles.

SA-TL Saddle Assembly

Assembly steps for SA-TL spigot saddles.

VSC-TL Repair Saddle

Information on VSC-TL repair saddles.

VSC-TL Saddle Assembly

Assembly steps for VSC-TL repair saddles.

AKHP-TL Tapping Ball Valves

Information on AKHP-TL tapping ball valves.

AKHP-TL Valve Assembly

Assembly steps for AKHP-TL tapping ball valves.

Pipeline Relining Process

Relining Procedures and Applications

Describes methods and uses for pipeline relining.

REM Relining Adapter Couplers

Specific couplers used for connecting relined pipes.

Relining Fitting and Fusion

General fitting and fusion procedures for relining applications.

Relining with Standard HDPE Pipes

Details on joining standard HDPE pipes during relining.

Close-Fit Relining Technique

Describes the close-fit relining method for pipes with altered cross-sections.

Pre-heating in Relining

Specific pre-heating procedures for relining applications.

Using Support Sleeves in Relining

Guidance on using support sleeves to ensure roundness during relining.

Using Pipe Expander Tools in Relining

Instructions for using pipe expander tools in relining processes.

Cooling Times for Relining Jobs

Specifies cooling durations relevant to relining operations.

Relining Fittings and Clips

Details on fittings and clips used in relining.

Assembly Instructions Updates