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Friedrich WallMaster WS10C30 - User Manual

Friedrich WallMaster WS10C30
60 pages
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WM-ServMan (1-11)
WallMaster
®
R-410A Models
2 0 1 1
Service Manual
Cool Only
Cool with Electric Heat
Heat Pump with Electric Heat Back Up
Wa
l
l
M
a
s
t
e
r
Money
Fa
n
Timer Operatio
n
Set Hr
.
Stop
Star
t
Temperatur
e
Fan
Cool
Power
Cooler
War
mer
Only Speed Saver
®
Heat
Air Conditioners and Heat Pumps
Thru-the-wall
*
Last character may vary.
115-Volt: WS08C10
*
, WS10C10
*
, WS12C10
*
230-Volt: WS10C30
*
, WS13C30
*
, WS15C30
*
230-Volt: WE10C33
*
, WE13C33
*
, WE15C33
*
230-Volt: WY09C33
*
, WY12C33
*

Questions and Answers

Summary

Important Safety Information

Personal Injury or Death Hazards

Lists electrical hazards and precautions for safe operation and maintenance.

Refrigeration System Hazards

Outlines safety precautions for working with refrigerants and the refrigeration system.

Mechanical Hazards

Highlights safety measures for handling moving parts and sharp edges.

Property Damage Hazards

Fire Damage Hazards

Advises on preventing fires by following electrical and operational guidelines.

Water Damage Hazards

Provides guidance on preventing water damage during installation and maintenance.

Introduction and Model Identification

Introduction

Explains the manual's purpose and scope for HVAC service technicians.

Model Number Code

Explains the structure and meaning of the WallMaster model number.

Serial Number Identification

Details how to interpret the serial number for year and month manufactured.

Performance Data and Electrical Specifications

Performance Data

Presents performance data for various WallMaster models, including cooling and heating.

Specifications

Lists detailed specifications for WallMaster models, including ENERGY STAR certified units.

Sleeve; Chassis Dimensions

Provides dimensional data for different sleeve types and chassis.

Electrical Data

Details recommended plug types, circuit breakers, and outlet configurations.

Electronic Control Operation

Control Panel Overview

Illustrates and explains the WS and WY/WE model control panels.

Basic Operation Functions

Instructions on starting, setting modes, adjusting temperature, and fan speed.

Advanced Features (Smart Fan, Clock)

Guides on activating Smart Fan and setting the hour clock.

Advanced Electronic Control Functions

Setting Timer Functions

Steps for setting start and stop timers for unit operation.

Money Saver Feature Explained

How to enable the Money Saver feature for energy savings.

Operation Sequences and Protection

Explains unit operation modes, fan, and protection features.

Using the Remote Control

Remote Control Functions

Instructions for starting, setting modes, temperature, and fan speed via remote.

Timer and Clock Settings

How to set the timer and hour clock using the remote control.

Electronic Control Panel Testing and Diagnostics

Activating Test Mode

Procedure to activate the diagnostic Test Mode for troubleshooting.

Error Code Mode Access

Method to access and view stored error codes.

Control Board Memory and Protection

Explains control board memory and automatic component protection features.

Error Codes Listing

WS Model Error Codes

Lists and explains error codes specific to WS models.

WE;WY Model Error Codes

Lists and explains error codes for WE/WY models.

Rebooting the Control Panel

Instructions on how to restart the electronic control panel.

Electronic Control Operation and Coil Sensors

Heat Pump Model Operation

Explains heat pump operation based on thermistor readings and compressor status.

Defrost Cycle Details

Details the defrost cycle operation for heat pump models.

Coil Sensor Positioning

Importance of coil sensor positioning for proper electronic control operation.

Components Testing: Capacitors and Heating Element

Capacitor Safety and Testing

Safety warnings and testing procedures for motor capacitors.

Heating Element Operation and Testing

Details about the heating element, its limit switches, and testing.

Drain Pan Valve Function

Explanation of the drain pan valve's function and operation.

Refrigeration System Sequence of Operation

Refrigerant Cycle Explained

Step-by-step description of the refrigerant cycle in cooling mode.

R-410 A Sealed System Repair Considerations

R-410 A Pressure and Handling Guidelines

Key points about R-410A pressure, cylinder safety, and air mixture hazards.

Servicing Equipment and Component Requirements

Requirements for R-410A specific servicing tools and materials.

Manifold, Gauge, and Hose Specifications

Specifications for manifold sets and hoses used with R-410A.

R-410 A Sealed Refrigeration System Repairs

Important Repair Notes

Notes on liquid line and suction line driers for different model types.

Required Equipment and Capabilities

List of tools and essential capabilities for refrigeration system repairs.

Refrigerant Charging Procedures

Guidance on proper refrigerant charging methods and potential issues.

Method of Charging and Repairs

Safety Warnings for Brazing and Refrigerant Handling

Safety warnings for working with torches and liquid refrigerant.

Refrigerant System Diagnosis

Undercharged Refrigerant Systems

Symptoms, causes, and checks for undercharged refrigerant systems.

Overcharged Refrigerant Systems

Symptoms, causes, and checks for overcharged refrigerant systems.

Restricted Refrigerant System Troubleshooting

Hermetic Components Check

Metering Device: Capillary Tube Systems

Checking for restricted capillary tubes in metering devices.

Check Valve Functionality

Explanation of the two-way check valve in heat pumps and its operation.

Reversing Valve Description and Operation

Testing the Coil and Reversing Valve

Solenoid Coil Continuity Test

Procedure to test the electrical continuity of the reversing valve solenoid coil.

Checking Reversing Valve Operation

Steps to check the physical shifting and operation of the reversing valve.

Reversing Valve Touch Test and Replacement

Touch Test in Heating;Cooling Cycle

Method to verify reversing valve operation by checking tube temperatures.

Procedure for Changing Reversing Valve

Step-by-step guide for replacing the reversing valve.

Compressor Checks

Locked Rotor Voltage (LRV) and Amperage (LRA) Tests

Procedures for testing compressor LRV and running amperage.

External Overload Protector

Explanation of the compressor's external overload protector.

Checking the External Overload

Steps to test the continuity of the external overload.

Compressor Electrical Tests

Single Phase Resistance Test

Performing resistance tests on compressor motor windings.

Ground Test

Procedure to test the compressor for grounding.

Compressor Replacement Procedure

Special Procedure for Motor Compressor Burnout

Rotary Compressor Service Notes

Routine Maintenance

Air Filter and Coil Maintenance

Instructions for cleaning the air filter and inspecting/cleaning coils and base pan.

Blower, Fan, and Component Inspection

Cleaning and inspection of blower, fan components, and electronic/electrical parts.

Routine Maintenance Details

Sleeve and Drain System Maintenance

Inspection and cleaning of the sleeve and drain system.

Front Cover Cleaning

Cleaning instructions for the front cover.

Clearance Checks

Checking for proper unit clearances.

Performance Test Data Sheet and Sizing

Performance Test Data Sheet

A form for recording performance test results.

Air Conditioner Sizing Guide

Provides a guide for selecting the correct air conditioner size based on room area.

General Troubleshooting Tips

Unit Does Not Operate; Electrical Issues

Troubleshooting steps for unit power, circuit breakers, fuses, and LCDI cord.

Insufficient Cooling;Heating or Short Cycling

Common causes and solutions for insufficient performance and cycling issues.

General Troubleshooting Tips Continued

Insufficient Performance; Short Cycling (Cont.)

Further troubleshooting for insufficient performance and cycling issues.

Excessive Run Time

Reasons why the unit might run for extended periods.

Cooling Only Air Conditioners Troubleshooting

Compressor and Fan Motor Issues

Troubleshooting steps for compressor or fan motor failures.

Poor Cooling Performance

Solutions for units that do not cool effectively.

Cooling Only Air Conditioners Troubleshooting Continued

Compressor Cycling, Overload, and Noise

Diagnosing compressor short cycling, overload, and operational noise.

Unit Power, Water Leaks, and Moisture

Resolving issues with unit power, water leaks, and excessive moisture.

Cooling Only Air Conditioners Troubleshooting Further

Water Spitting; Moisture Issues

Addressing water spitting issues.

Short Cycling; Off Cycles; Water Leaks

Resolving issues with short cycling, off cycles, and water leaks.

Heat;Cool Only Air Conditioners Troubleshooting

Heating Performance Issues

Addressing uneven room temperatures and inadequate heating.

Heat Pump Troubleshooting

Unit Cools When Heat is Called For

Diagnosing why the unit cools instead of heating.

Insufficient Heating Performance

Troubleshooting causes of insufficient heating in heat pump mode.

Refrigerant System Diagnosis Charts

Cooling Troubleshooting Chart

A diagnostic chart for cooling system problems.

Heating (Heat Pump) Troubleshooting Chart

A diagnostic chart for heat pump heating system problems.

Electrical Troubleshooting Chart - Heat Pump

Reversing Valve Troubleshooting Touch Test Chart

Wiring Diagrams

Cool Only Models Wiring Diagram

Wiring diagram for Cool Only models.

Cool with Electric Heat Models Wiring Diagram

Wiring diagram for Cool with Electric Heat models.

Heat Pump Models Wiring Diagram

Wiring diagram for Heat Pump with Electric Heat models.

Installation Accessories

Drain Kits and Sub-Base

Instructions for installing drain kits and using the sub-base.

Internal Drain Kit and Baffle Adapter Kit

Installation of internal drain kit and baffle adapter for specific sleeves.

WSD Sleeve Installation

Wall Preparation and Hardware

List of hardware and steps for preparing the wall for sleeve installation.

Sleeve Installation Requirements and Steps

Guidelines for positioning and physically installing the WSD sleeve into the wall.

Baffle Adapter Kit Installation

Sealing Gasket Installation Instructions

Internal Drain Kit Installation

Drain Kit Assembly and Installation

Subbase Installation Instructions

Architectural Grille Installation

Grille Package Contents and Bracket Installation

List of grille package contents and steps for installing mounting brackets.

Final Grille Installation Steps

Final steps for installing the grille, including orientation and fastening.

WallMaster Limited Warranty

First Year Warranty Coverage

Warranty coverage for parts during the first year of ownership.

Second Through Fifth Year Warranty

Warranty coverage for the sealed refrigerant system for the next four years.

Warranty Applicability, Limitations, and Performance

Conditions, exclusions, and how to obtain warranty service.

Technical Support Contact Information

Summary

Important Safety Information

Personal Injury or Death Hazards

Lists electrical hazards and precautions for safe operation and maintenance.

Refrigeration System Hazards

Outlines safety precautions for working with refrigerants and the refrigeration system.

Mechanical Hazards

Highlights safety measures for handling moving parts and sharp edges.

Property Damage Hazards

Fire Damage Hazards

Advises on preventing fires by following electrical and operational guidelines.

Water Damage Hazards

Provides guidance on preventing water damage during installation and maintenance.

Introduction and Model Identification

Introduction

Explains the manual's purpose and scope for HVAC service technicians.

Model Number Code

Explains the structure and meaning of the WallMaster model number.

Serial Number Identification

Details how to interpret the serial number for year and month manufactured.

Performance Data and Electrical Specifications

Performance Data

Presents performance data for various WallMaster models, including cooling and heating.

Specifications

Lists detailed specifications for WallMaster models, including ENERGY STAR certified units.

Sleeve; Chassis Dimensions

Provides dimensional data for different sleeve types and chassis.

Electrical Data

Details recommended plug types, circuit breakers, and outlet configurations.

Electronic Control Operation

Control Panel Overview

Illustrates and explains the WS and WY/WE model control panels.

Basic Operation Functions

Instructions on starting, setting modes, adjusting temperature, and fan speed.

Advanced Features (Smart Fan, Clock)

Guides on activating Smart Fan and setting the hour clock.

Advanced Electronic Control Functions

Setting Timer Functions

Steps for setting start and stop timers for unit operation.

Money Saver Feature Explained

How to enable the Money Saver feature for energy savings.

Operation Sequences and Protection

Explains unit operation modes, fan, and protection features.

Using the Remote Control

Remote Control Functions

Instructions for starting, setting modes, temperature, and fan speed via remote.

Timer and Clock Settings

How to set the timer and hour clock using the remote control.

Electronic Control Panel Testing and Diagnostics

Activating Test Mode

Procedure to activate the diagnostic Test Mode for troubleshooting.

Error Code Mode Access

Method to access and view stored error codes.

Control Board Memory and Protection

Explains control board memory and automatic component protection features.

Error Codes Listing

WS Model Error Codes

Lists and explains error codes specific to WS models.

WE;WY Model Error Codes

Lists and explains error codes for WE/WY models.

Rebooting the Control Panel

Instructions on how to restart the electronic control panel.

Electronic Control Operation and Coil Sensors

Heat Pump Model Operation

Explains heat pump operation based on thermistor readings and compressor status.

Defrost Cycle Details

Details the defrost cycle operation for heat pump models.

Coil Sensor Positioning

Importance of coil sensor positioning for proper electronic control operation.

Components Testing: Capacitors and Heating Element

Capacitor Safety and Testing

Safety warnings and testing procedures for motor capacitors.

Heating Element Operation and Testing

Details about the heating element, its limit switches, and testing.

Drain Pan Valve Function

Explanation of the drain pan valve's function and operation.

Refrigeration System Sequence of Operation

Refrigerant Cycle Explained

Step-by-step description of the refrigerant cycle in cooling mode.

R-410 A Sealed System Repair Considerations

R-410 A Pressure and Handling Guidelines

Key points about R-410A pressure, cylinder safety, and air mixture hazards.

Servicing Equipment and Component Requirements

Requirements for R-410A specific servicing tools and materials.

Manifold, Gauge, and Hose Specifications

Specifications for manifold sets and hoses used with R-410A.

R-410 A Sealed Refrigeration System Repairs

Important Repair Notes

Notes on liquid line and suction line driers for different model types.

Required Equipment and Capabilities

List of tools and essential capabilities for refrigeration system repairs.

Refrigerant Charging Procedures

Guidance on proper refrigerant charging methods and potential issues.

Method of Charging and Repairs

Safety Warnings for Brazing and Refrigerant Handling

Safety warnings for working with torches and liquid refrigerant.

Refrigerant System Diagnosis

Undercharged Refrigerant Systems

Symptoms, causes, and checks for undercharged refrigerant systems.

Overcharged Refrigerant Systems

Symptoms, causes, and checks for overcharged refrigerant systems.

Restricted Refrigerant System Troubleshooting

Hermetic Components Check

Metering Device: Capillary Tube Systems

Checking for restricted capillary tubes in metering devices.

Check Valve Functionality

Explanation of the two-way check valve in heat pumps and its operation.

Reversing Valve Description and Operation

Testing the Coil and Reversing Valve

Solenoid Coil Continuity Test

Procedure to test the electrical continuity of the reversing valve solenoid coil.

Checking Reversing Valve Operation

Steps to check the physical shifting and operation of the reversing valve.

Reversing Valve Touch Test and Replacement

Touch Test in Heating;Cooling Cycle

Method to verify reversing valve operation by checking tube temperatures.

Procedure for Changing Reversing Valve

Step-by-step guide for replacing the reversing valve.

Compressor Checks

Locked Rotor Voltage (LRV) and Amperage (LRA) Tests

Procedures for testing compressor LRV and running amperage.

External Overload Protector

Explanation of the compressor's external overload protector.

Checking the External Overload

Steps to test the continuity of the external overload.

Compressor Electrical Tests

Single Phase Resistance Test

Performing resistance tests on compressor motor windings.

Ground Test

Procedure to test the compressor for grounding.

Compressor Replacement Procedure

Special Procedure for Motor Compressor Burnout

Rotary Compressor Service Notes

Routine Maintenance

Air Filter and Coil Maintenance

Instructions for cleaning the air filter and inspecting/cleaning coils and base pan.

Blower, Fan, and Component Inspection

Cleaning and inspection of blower, fan components, and electronic/electrical parts.

Routine Maintenance Details

Sleeve and Drain System Maintenance

Inspection and cleaning of the sleeve and drain system.

Front Cover Cleaning

Cleaning instructions for the front cover.

Clearance Checks

Checking for proper unit clearances.

Performance Test Data Sheet and Sizing

Performance Test Data Sheet

A form for recording performance test results.

Air Conditioner Sizing Guide

Provides a guide for selecting the correct air conditioner size based on room area.

General Troubleshooting Tips

Unit Does Not Operate; Electrical Issues

Troubleshooting steps for unit power, circuit breakers, fuses, and LCDI cord.

Insufficient Cooling;Heating or Short Cycling

Common causes and solutions for insufficient performance and cycling issues.

General Troubleshooting Tips Continued

Insufficient Performance; Short Cycling (Cont.)

Further troubleshooting for insufficient performance and cycling issues.

Excessive Run Time

Reasons why the unit might run for extended periods.

Cooling Only Air Conditioners Troubleshooting

Compressor and Fan Motor Issues

Troubleshooting steps for compressor or fan motor failures.

Poor Cooling Performance

Solutions for units that do not cool effectively.

Cooling Only Air Conditioners Troubleshooting Continued

Compressor Cycling, Overload, and Noise

Diagnosing compressor short cycling, overload, and operational noise.

Unit Power, Water Leaks, and Moisture

Resolving issues with unit power, water leaks, and excessive moisture.

Cooling Only Air Conditioners Troubleshooting Further

Water Spitting; Moisture Issues

Addressing water spitting issues.

Short Cycling; Off Cycles; Water Leaks

Resolving issues with short cycling, off cycles, and water leaks.

Heat;Cool Only Air Conditioners Troubleshooting

Heating Performance Issues

Addressing uneven room temperatures and inadequate heating.

Heat Pump Troubleshooting

Unit Cools When Heat is Called For

Diagnosing why the unit cools instead of heating.

Insufficient Heating Performance

Troubleshooting causes of insufficient heating in heat pump mode.

Refrigerant System Diagnosis Charts

Cooling Troubleshooting Chart

A diagnostic chart for cooling system problems.

Heating (Heat Pump) Troubleshooting Chart

A diagnostic chart for heat pump heating system problems.

Electrical Troubleshooting Chart - Heat Pump

Reversing Valve Troubleshooting Touch Test Chart

Wiring Diagrams

Cool Only Models Wiring Diagram

Wiring diagram for Cool Only models.

Cool with Electric Heat Models Wiring Diagram

Wiring diagram for Cool with Electric Heat models.

Heat Pump Models Wiring Diagram

Wiring diagram for Heat Pump with Electric Heat models.

Installation Accessories

Drain Kits and Sub-Base

Instructions for installing drain kits and using the sub-base.

Internal Drain Kit and Baffle Adapter Kit

Installation of internal drain kit and baffle adapter for specific sleeves.

WSD Sleeve Installation

Wall Preparation and Hardware

List of hardware and steps for preparing the wall for sleeve installation.

Sleeve Installation Requirements and Steps

Guidelines for positioning and physically installing the WSD sleeve into the wall.

Baffle Adapter Kit Installation

Sealing Gasket Installation Instructions

Internal Drain Kit Installation

Drain Kit Assembly and Installation

Subbase Installation Instructions

Architectural Grille Installation

Grille Package Contents and Bracket Installation

List of grille package contents and steps for installing mounting brackets.

Final Grille Installation Steps

Final steps for installing the grille, including orientation and fastening.

WallMaster Limited Warranty

First Year Warranty Coverage

Warranty coverage for parts during the first year of ownership.

Second Through Fifth Year Warranty

Warranty coverage for the sealed refrigerant system for the next four years.

Warranty Applicability, Limitations, and Performance

Conditions, exclusions, and how to obtain warranty service.

Technical Support Contact Information

Friedrich WallMaster WS10C30 Specifications

General IconGeneral
BrandFriedrich
ModelWallMaster WS10C30
CategoryAir Conditioner
LanguageEnglish

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