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General| Brand | Fronius |
|---|---|
| Model | TransPuls Synergic 4000 |
| Category | AC Power Distribution |
| Language | English |
Explains the meaning of danger and warning symbols used in the manual.
Provides general safety rules and obligations for operators and personnel.
Specifies the intended purpose of the device and prohibited uses for safety.
Details the required environmental conditions for operation, transport, and storage.
Outlines the responsibilities of the operator regarding device usage and personnel supervision.
Defines the duties of personnel involved in operating the device, including safety compliance.
Addresses considerations for connecting the device to the mains power supply and potential effects.
Details risks and necessary protective measures for users and bystanders.
Provides information on the sound power level generated by the device.
Warns about toxic fumes and gases produced during welding and necessary ventilation.
Highlights the risk of fire and explosion from flying sparks and precautions.
Warns about the dangers of electric shock from mains and welding currents.
Discusses potential consequences of meandering currents and how to mitigate them.
Explains EMC emission classes for industrial and residential areas.
Suggests measures to avoid electromagnetic problems and ensure immunity.
Addresses potential health risks from electromagnetic fields and safety precautions.
Details hazards related to moving parts and high-temperature components.
Specifies requirements for shielding gas quality to ensure proper welding.
Warns about the risks associated with handling pressurized shielding gas cylinders.
Alerts to the risk of suffocation from escaping shielding gas displacing oxygen.
Provides safety guidelines for device setup, location, and transportation.
Emphasizes the importance of functional safety devices and proper operation.
Outlines procedures for commissioning, maintenance, and repair, including part usage.
Recommends regular safety inspections and calibration of the power source.
Advises on the proper disposal of electrical equipment according to regulations.
Explains compliance with CE and CSA standards and relevant directives.
States user responsibility for safekeeping of factory settings.
Declares copyright and reserves the right to make changes to the manual.
Introduces the general principles and features of the power sources.
Describes the design philosophy and modularity of the digital power sources.
Explains the central control unit and digital signal processor for the welding process.
Lists typical applications and industries where the devices are used.
Highlights the importance of warning notices affixed to the unit and not to remove them.
Provides detailed explanations of various warning symbols and their meanings.
Introduces specialized versions of the power sources tailored for specific materials.
Details the Alu edition for aluminum processing, including standard options.
Describes the CrNi edition for high-grade steel processing with specific options.
Introduces CMT variants supporting Cold Metal Transfer process for specific applications.
Explains the improved CMT Advanced process features and suitability.
Describes the TIME 5000 Digital as a universal power source for manual applications.
Details the Yard edition designed for shipyards and offshore applications.
Describes the Steel edition tailored for the steel sector with specific characteristics.
Lists various system components and options available for digital power sources.
States that digital power sources can be run with various system components and options.
Provides an overview image of system components with a legend.
Explains the logical arrangement of functions on control panels.
Provides general information on control panel functions and synergic features.
Warns about dangers from incorrect operation of control panel functions.
Lists the different types of control panels described in the section.
Introduces the standard control panel and its available processes.
Notes that only MIG/MAG standard synergic welding is available on the Standard panel.
Describes the Comfort control panel, noting its similarity to CrNi and Steel panels.
Explains that Comfort, CrNi, and Steel panels are identical except for construction material.
Details the US control panel, including its specific features and layout.
Describes the TIME 5000 Digital control panel and its functions.
Details the CMT control panel, including its specific process selections.
Explains the Yard control panel, designed for specific applications.
Describes the Remote operating panel for automated and robot applications.
Details the CMT Remote control panel for CMT Remote and Advanced power sources.
Illustrates and lists the connections, switches, and mechanical components of the power sources.
Shows the front/rear/side views and lists the connections for the TPS 2700.
Details the connections for the TPS 2700 CMT power source.
Shows and lists connections for TS 4000/5000, TPS 3200/4000/5000, and TIME 5000 Digital.
Details the connections for the CMT 4000 Advanced power source.
Lists required equipment for various welding processes.
Lists required equipment for MIG/MAG gas-cooled welding.
Lists required equipment for MIG/MAG water-cooled welding.
Lists required equipment for automated MIG/MAG welding.
Lists required equipment for CMT manual welding.
Lists required equipment for CMT automated welding.
Lists required equipment for CMT Advanced welding.
Lists required equipment for TIG DC welding.
Lists required equipment for manual metal arc welding.
Warns about dangers from incorrect operation during installation and commissioning.
Details IP 23 protection meaning and outdoor operation guidelines.
Specifies mains voltage requirements and cable fitting standards.
Outlines the steps for connecting the mains cable to US power sources.
Warns about dangers from incorrect mains cable connection and preparation.
Details how to replace the strain-relief device.
Warns about electric shock and dust hazards during start-up.
Recommends specific cooling units for various applications and operating conditions.
Refers to other sections for detailed information on system components.
Describes commissioning the TPS 2700 for MIG/MAG applications.
Provides recommendations for setting up water-cooled applications.
Details the procedure and safety warnings for connecting a gas cylinder.
Explains how to establish a ground connection to the TPS 2700.
Details the procedure for connecting the welding torch and its control connections on the VR 4000.
Explains how to select and insert appropriate feed rollers for wire feeding.
Provides safety warnings and guidance for inserting the wirespool.
Details safety precautions and procedures for inserting a basket-type spool.
Outlines the procedure and safety measures for feeding the wire electrode.
Explains how to set contact pressure for wire feed rollers with standard values.
Provides a note on adjusting the wirespool brake if necessary.
Illustrates the brake design and fitting procedure for the wirespool.
Describes commissioning these power sources for MIG/MAG applications.
Shows how to fit individual system components for these power sources.
Details how to fix strain-relief devices for hosepacks and wire-feed units.
Provides notes and diagrams for connecting the interconnecting hosepack.
Details the procedure and safety warnings for connecting the gas cylinder to the trolley.
Explains how to establish a ground connection using the VR 4000.
Details the procedure for connecting the welding torch and its control connections on the VR 4000.
Lists steps for preparing the wire-feed unit according to its operating instructions.
Warns about incorrect operation of MIG/MAG modes.
Explains symbols related to torch trigger actions and welding phases.
Describes the 2-step mode and its suitability for tacking and short seams.
Describes the 4-step mode and its suitability for longer weld seams.
Explains the Special 4-step mode for aluminum materials.
Describes the Spot welding mode for overlapped sheets and its procedure.
Warns about dangers from incorrect operation and electric shock during MIG/MAG welding.
Lists general tasks to perform before MIG/MAG welding.
Details the steps for performing MIG/MAG synergic welding using the control panel.
Explains parameters that can be corrected during welding for optimal results.
Details how to adjust parameters for correction using the selection button and dial.
Notes limitations of the Standard control panel regarding arc length correction.
Defines MIG/MAG standard manual welding as a process without synergic function.
Lists available parameters for MIG/MAG standard manual welding.
Details the steps for performing MIG/MAG standard manual welding.
Explains how to correct parameters during MIG/MAG standard manual welding.
Details how to adjust parameters for correction in standard manual welding.
States that CMT welding inputs are described by reference to the CMT control panel.
Details the steps for performing CMT welding processes.
Explains parameters that can be corrected during CMT welding for optimal results.
Details how to adjust parameters for correction in CMT welding.
Covers special functions and options available for the power sources.
Explains the function that cuts out the system if the arc breaks.
Describes the function that cuts out the power source if ignition fails.
Details the Spatter-Free Ignition option for practically spatter-free arc ignition.
Recommends the SynchroPulse option for welding aluminum alloys for a rippled appearance.
States the need for a robot interface or field bus system for robot control.
Explains automatic 2-step mode selection with specific robot interfaces.
Details the special 2-step mode function for robot interfaces.
Explains the wire-stick control function for detecting wire sticking.
Notes that processes cannot be changed during CMT Advanced welding.
Warns about dangers from incorrect operation and electric shock during TIG welding.
States TIG welding is only possible with specific control panels and torches.
Details the preparation steps for TIG welding.
Explains how to ignite the arc by touching the workpiece with the tungsten electrode.
Details how to finish welding and protect the tungsten electrode.
Describes the optional TIG Comfort Stop function for automatic current switch-off.
Illustrates welding current curves with the TIG Comfort Stop option activated.
Warns about dangers from incorrect operation and electric shock during MMA welding.
States MMA welding is possible with specific control panels.
Details the preparation steps for MMA welding, including electrode check.
Explains the MMA welding process, safety notes, and parameters.
Explains the Arc-force dynamic parameter for MMA welding corrections.
Details how to adjust parameters for correction in MMA welding.
Explains the HotStart function for improved ignition and base material fusion.
Describes the SoftStart function for basic electrodes and improved ignition.
Explains the Anti-stick function to prevent electrode sticking and burn-out.
States Job mode enhances fabrication quality by reproducing operating points.
Lists control panels compatible with Job mode.
Notes limitations of Job mode with specific remote controls or wire-feed units.
Explains the various displays used in Job mode on the digital display.
Details how to select Job mode as the process and subsequent activities.
Guides the user through the process of creating a new job.
Explains how to retrieve a saved job, ensuring the system is set up correctly.
Details the process of copying a saved job to another program location.
Guides the user on how to delete a stored job from the Job menu.
States that setup parameters can be adapted to individual job requirements.
Explains how to enter the Job correction menu using the Store button.
Details how to select and change welding parameters within the job correction menu.
Explains how to exit the Job correction menu, with alterations being saved.
Describes the two types of parameters available in the job correction menu.
Lists parameters that are permanently settable or adjustable only within the job correction menu.
Details the Gas pre-flow time parameter, including unit, range, and factory setting.
Details the Gas post-flow time parameter, including unit, range, and factory setting.
Explains the Gas purger function and notes on shielding gas purging.
Details the GAS parameter for shielding gas flow and notes on digital gas control.
Provides access to expert knowledge and additional functions for simple adjustments.
Details how to open, change parameters, and exit the standard setup menu.
Lists parameters in the standard setup menu and notes their differences from extended menus.
Explains Feeder inching, including units, range, factory setting, and detailed button sequences.
Details the Burn-back time correction parameter.
Explains dynamic arc force correction.
Details the Starting current parameter.
Details the Slope parameter.
Details the End - Final current parameter.
Explains the FAC parameter for resetting the power source.
Refers to the second level of the Setup menu.
Provides access to expert knowledge and additional functions for simple parameter adjustments.
Details accessing and changing parameters for various processes on extended panels.
Lists available parameters for MIG/MAG processes in the setup menu.
Describes Feeder creep - wire feeder creep speed.
Explains the Frequency parameter for the SynchroPulse option.
Describes delta Feeder for SynchroPulse option.
Details Arc length correction 2 for SynchroPulse upper operating point.
Explains Arc length start for increased welding voltage at startup.
Describes Arc length time for increased arc length via ALS.
Explains the FAC parameter for resetting the power source.
Refers to the second level of the Setup menu.
Refers to the second level of the Setup menu for TIG welding.
Notes that FAC parameter reset affects Hti and HCU parameters.
Details the Hot-current time parameter.
Details the Hot-start current parameter.
Provides access to expert knowledge and additional functions for simple parameter adjustments.
Details accessing and changing mode parameters for various modes on extended panels.
Lists parameters for Special 2-step mode.
Lists parameters for Special 4-step mode.
Lists parameters for spot welding.
Details how to access, select functions, and exit level 2 setup on the standard panel.
Lists functions available in the second menu level.
Details how to access, select functions, and exit level 2 setup on extended panels.
Lists parameters for MIG/MAG welding in Setup menu level 2.
Details the Cooling unit control parameter and notes on cooling unit test runs.
Explains the Wire-stick control parameter and its availability.
Details the Ignition time-out parameter and its safety function.
Explains the Arc break watchdog function.
Details the Feeder control (wire-feed unit cut-out) option.
Explains the Setting parameter for country-specific settings.
Details the Special 4-step option for gun trigger.
Explains the Gun option for changing modes with JobMaster torch.
Details Special 2-step option for selecting jobs/groups.
Explains welding circuit resistance measurement.
Explains welding circuit inductivity display.
Details Gas correction parameter and notes on digital gas control.
Explains Real Energy Input parameter and its display format.
Explains Power Control parameter for master/slave sources.
Explains Twin Control parameter for TimeTwin Digital process.
Explains Electrode line - characteristic selection for MMA welding.
Explains the "con" parameter for constant welding current and its suitability.
Details the "0.1 - 20" parameter for falling characteristic with adjustable slope.
Explains the "P" parameter for constant welding power, suitable for cellulose electrodes.
Explains the Anti-stick parameter.
Details the U (Voltage) cut-off parameter for MMA welding.
Lists parameters not reset by FAC parameter.
States the necessity of calibrating the push-pull unit before first use or software updates.
Provides an overview of the steps for calibrating the push-pull unit.
Lists available push-pull units and their PC board compatibility.
Lists service codes and remedies for errors during engaged calibration.
Lists service codes and remedies for open-circuit calibration errors.
Details the procedure for measuring welding circuit resistance correctly.
Explains the importance of measuring welding circuit resistance for consistent results.
Details how to display the calculated welding circuit inductivity.
Illustrates the correct arrangement of the interconnecting hosepack.
States that power sources have an intelligent safety system and can return to normal operation after errors.
Warns about electric shock and inadequate ground conductor connection hazards.
Explains how to handle error messages not described and lists common service codes.
Lists potential causes and remedies for dSP | Axx errors.
Lists potential causes and remedies for dSP | Cxx errors.
Lists potential causes and remedies for dSP | Exx errors.
Lists potential causes and remedies for dSP | Sy errors.
Lists potential causes and remedies for dSP | nSy errors.
Lists causes and remedies for E-S | toP errors related to external stop functions.
Lists causes and remedies for EFd errors related to wire feed system overcurrent.
Lists causes and remedies for EFd | 8.1 errors related to wire feed system overcurrent.
Lists causes and remedies for EFd | 8.2 errors related to wire feed system overcurrent.
Lists causes and remedies for EFd | 9.1 errors related to external supply voltage.
Lists causes and remedies for EFd | 9.2 errors related to external supply voltage.
Lists causes and remedies for EFd | 12.1 errors related to wire-feed unit motor speed.
Lists causes and remedies for EFd | 12.2 errors related to push-pull unit motor speed.
Lists causes and remedies for EFd | 15.1 errors related to wire buffer status.
Lists causes and remedies for EFd | 15.2 errors related to wire buffer status.
Lists causes and remedies for EFd | 15.3 errors related to wire buffer availability.
Lists causes and remedies for EFd | 30.1 errors related to LHSB connection.
Lists causes and remedies for EFd | 30.3 errors related to LHSB connection.
Lists causes and remedies for EFd | 31.1 errors related to CMT drive unit calibration.
Lists causes and remedies for EFd | 31.2 errors related to CMT drive unit running status.
Refers to robot interface instructions for EiF errors.
Lists causes and remedies for Err | 049 (Phase failure).
Lists causes and remedies for Err | 050 (Intermediate circuit-balance error).
Lists causes and remedies for Err | 051 (Mains undervoltage).
Lists causes and remedies for Err | 052 (Mains overvoltage).
Lists causes and remedies for Err | 054 (Wire sticking).
Lists causes and remedies for Err | 056 (Wire-end check).
Lists causes and remedies for Err | 062 (TP 08 remote control overheating).
Lists causes and remedies for Err | 069 (Illegal mode change).
Lists causes and remedies for Err |70.X errors related to digital gas sensor.
Lists causes and remedies for Err |71.X errors related to set limits.
Lists causes and remedies for Err |77.X errors related to wire-feed unit motor current.
Lists causes and remedies for Err | bPS (Fault in power module).
Lists causes and remedies for Err | Cfg errors in parallel or Twin mode.
Lists causes and remedies for Err | IP (Primary overcurrent).
Lists causes and remedies for Err | PE (Earth current watchdog).
Lists causes and remedies for Err | tJo (JobMaster torch temperature sensor faulty).
Lists causes and remedies for hot | H2O (Thermostat on cooling unit tripped).
Lists causes and remedies for no | Arc (Arc break).
Lists causes and remedies for no | GAS (No gas pressure).
Lists causes and remedies for no | IGn (Ignition time-out).
Lists causes and remedies for no | H2O (Cooling unit flow watchdog).
Lists causes and remedies for no | Prg (No preconfigured program selected).
Lists causes and remedies for r | E30 (No contact with workpiece).
Lists causes and remedies for r | E31 (Calibration interrupted).
Lists causes and remedies for r | E32 (Grounding cable defective).
Lists causes and remedies for r | E33 (Poor contact between tube and workpiece).
Lists causes and remedies for r | E34 (Poor contact between tube and workpiece).
Lists causes and remedies for tJO | xxx (Overheating in JobMaster torch).
Lists causes and remedies for tP1-tP6 errors (Overtemperature in primary circuit).
Lists causes and remedies for tS1-tS3 errors (Overtemperature in secondary circuit).
Lists causes and remedies for tSt | xxx (Overtemperature in control circuit).
Addresses issues where the power source does not function, with indicators not lit.
Discusses issues related to "no welding current" service codes.
Addresses issues when the mains switch is ON but indicators are not lit.
Troubleshoots the issue where the torch trigger does not activate the device.
Discusses issues related to the absence of protective gas shield.
Lists common causes and remedies for poor weld properties.
Discusses causes and remedies for irregular wire feed speed.
Addresses wirefeed problems specific to using long hosepacks.
Discusses inadequate welding torch specifications and cooling issues.
Emphasizes minimum care and maintenance for long-term usability.
Lists checks to perform at every start-up for damage and cooling clearance.
Advises on cleaning the air filter every two months if present.
Provides cautions regarding cleaning electronic components and air ducts.
Advises on disposing of the device according to applicable regulations.
Notes that technical data on the rating plate applies to devices for special voltages.
Provides technical specifications for the TPS 2700 model.
Provides technical specifications for the TPS 2700 MV model.
Provides technical specifications for the TPS 3200 model.
Provides technical specifications for the TPS 3200 MV model.
Provides technical specifications for the TPS 3200 460 V AC model.
Provides technical specifications for the TS/TPS 4000 models.
Provides technical specifications for the TS/TPS 4000 MV models.
Provides technical specifications for the TS/TPS 5000 models.
Provides technical specifications for the TS/TPS 5000 MV models.
Refers to other models for technical data of US devices.
States that technical data for these variants is identical to standard sources.
Provides technical specifications for the TIME 5000 Digital model.
Provides technical specifications for the CMT 4000 Advanced model.
Provides technical specifications for the CMT 4000 Advanced MV model.
Explains key symbols used in welding program databases.
Provides an example of setting up a welding program database.
Explains that terms and abbreviations are used for functions in the scope of supply or as extras.
Lists terms and abbreviations from A to C.
Lists terms and abbreviations from G to I.
Lists terms and abbreviations from J to R.
Lists terms and abbreviations from S.
Lists terms and abbreviations from T to 2nd.
