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Fronius TIME 5000 Digital User Manual

Fronius TIME 5000 Digital
212 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
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TransSynergic 4000/5000
TransPuls Synergic 2700
TransPuls Synergic
3200/4000/5000
TIME 5000 Digital
CMT 4000 Advanced
EN
Operating instructions
MIG/MAG power source
42,0426,0001,EN 023-17092020

Table of Contents

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Fronius TIME 5000 Digital Specifications

General IconGeneral
Input Voltage230 V
Max. Input Current22 A
Output Voltage230 V
Max. Output Current22 A
Maximum Output Power5000 W
Operating Temperature-25°C to +60°C
Input Frequency50 Hz
Output Frequency50 Hz

Summary

Safety rules

Explanation of safety notices

Explains hazard warning symbols and their meanings.

General Safety Information

Covers general safety standards, operator qualifications, and notice adherence.

Proper Use and Prohibited Uses

Defines intended use and lists prohibited applications to prevent misuse.

Environmental Conditions

Specifies operating temperature, humidity, and air quality requirements.

Operator and Personnel Obligations

Outlines responsibilities for operators and personnel regarding safety and training.

Mains Connection Safety

Details requirements for safe and correct mains power connection.

Personal Protection and Hazard Awareness

Covers risks from sparks, arc, EMF, noise, fumes, and required PPE.

Toxic Gases and Vapors Hazard

Details risks from welding fumes and required ventilation/extraction.

Flying Sparks Hazard

Warns about fire/explosion risks from sparks and necessary precautions.

Electrical Shock Risks

Highlights severe dangers from mains and welding current, emphasizing insulation and earthing.

Shielding Gas Cylinder Safety

Details safe handling and securing of shielding gas cylinders.

Commissioning, Maintenance, and Repair Safety

Outlines safety for parts, modifications, and housing connections during upkeep.

General information

Device Concept and Modularity

Describes the digitized inverter power sources and modular design for flexibility.

Functional Principle

Explains the digital signal processor's role in controlling the welding process for precision.

Application Areas

Lists industrial applications and suitability for portable use.

Special Versions Overview

Introduces special editions tailored for specific materials like Alu and CrNi.

CMT Variants and Process

Details the CMT process features and applications, including low heat input.

Control elements and connections

Description of Control Panels

General overview of control panel functions, arrangement, and synergic function.

Standard Control Panel

Details the standard panel, its available processes, and parameter limitations.

Comfort, CrNi, Steel Control Panels

Covers control panels identical except for material, focusing on the Comfort panel.

US Control Panel Features

Details the US control panel layout and function selection buttons.

TIME 5000 Digital Control Panel

Explains the TIME 5000 Digital control panel layout and function selection.

CMT Control Panel Functions

Describes the CMT control panel layout and parameter selection.

TPS 2700 Power Source Connections

Lists and explains the connection sockets on the TPS 2700 power source.

Installation and commissioning

Minimum Equipment for Welding Tasks

Lists minimum equipment required for various welding processes.

Mains Cable Connection on US Power Sources

Step-by-step guide for connecting the mains cable on US power sources.

Commissioning the TPS 2700

Detailed steps for commissioning the TPS 2700 power source.

Wire Electrode Feeding and Brake Adjustment

Steps for feeding wire and adjusting spool brake for proper operation.

Commissioning TS 4000/5000 Series

Guide for fitting system components and commissioning TS/TPS 4000/5000.

Hosepack and Gas Cylinder Connection

Steps for connecting hosepacks and gas cylinders during installation.

Welding

MIG/MAG Modes Overview

Introduces different MIG/MAG welding modes and their symbols.

MIG/MAG Synergic Welding Procedure

Step-by-step guide for setting up MIG/MAG synergic welding parameters.

Welding Parameter Corrections During Operation

Explains how to adjust parameters like arc length and droplet detachment during welding.

CMT Welding Process and Parameters

Covers CMT welding procedure, material selection, and parameter adjustments.

TIG Welding Preparation and Safety

Covers safety, prerequisites, and preparation steps for TIG welding.

MMA Welding Process and Safety

Covers safety, prerequisites, and preparation for MMA welding.

Job Mode Operation

Explains job mode functionality for storing and retrieving welding parameters.

Setup Settings - Job Correction

Details how to access and modify job parameters for specific requirements.

Calibrating the Push-Pull Unit

Step-by-step guide for calibrating the push-pull unit for optimal performance.

Troubleshooting and Maintenance

General approach to troubleshooting power sources and safety precautions.

Appendix - Technical Data

Contains detailed technical specifications for various models.

Terms and Abbreviations Used

Glossary of terms and abbreviations used throughout the manual.

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