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FujiFilm ALPHA 5 RYT-SX User Manual

FujiFilm ALPHA 5 RYT-SX
547 pages
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MEHT301a
FUJI SERVO SYSTEM
USER'S MANUAL
RYT-SX type

Table of Contents

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FujiFilm ALPHA 5 RYT-SX Specifications

General IconGeneral
BrandFujiFilm
ModelALPHA 5 RYT-SX
CategoryServo Drives
LanguageEnglish

Summary

CHAPTER 0 INTRODUCTION

0.1 Safety Precautions

Details types and meanings of warning signs, including WARNING and CAUTION categories, and graphic symbols.

0.2 Outline of System

Describes the ALPHA 5 Series AC servo system, including servomotor types and servo amplifier types.

0.3 Model Nomenclature

Explains the model nomenclature for servomotors and servo amplifiers, including codes for basic type, series, and specifications.

0.4 Combination between Servomotor and Servo Amplifier

Details compatible sets between servomotors and servo amplifiers, specifically for the SX Type.

CHAPTER 1 INSTALLATION

1.1 Servomotor

Covers storage environment, operating environment, installation, water/oil proof properties, handling precautions, and allowable load.

1.2 Servo Amplifier

Details storage environment, operating environment, installation procedures, and control panel depth requirements.

CHAPTER 2 WIRING

2.1 Configuration

Explains the part names and general configuration for servomotors and servo amplifiers across different frames.

2.2 P-N Junction

Describes the procedure for directly connecting DC link voltage of two servo amplifiers to exchange power.

2.3 Servomotor

Details wiring for the servomotor main body and brake-equipped servomotor, including brake connector.

2.4 Encoder

Provides specifications for encoder wiring cables and fabrication methods.

2.5 Description of I/O Signals

Details input and output signals for VS and LS types, including signal assignments and descriptions.

CHAPTER 3 OPERATION

3.1 Signal Description (Priority among Input Signals)

Explains input signals for stopping and rotating the motor shaft, detailing priority and applicable signals.

3.2 Operation Check

Covers power-on procedures, status checks, and troubleshooting for servomotor start failures or shutdowns.

3.3 Operation with VS Type

Details IQ area, switching between control modes (Position, Speed, Torque), and various operation scenarios.

3.4 Operation with LS Type

Explains IQ area setup, immediate data operation, positioning data operation, pulse operation, and interrupt/stop operations.

CHAPTER 4 PARAMETER

4.1 Parameter Division

Categorizes parameters into Basic, Control Gain, Automatic Operation, Extended Function, and Input/Output Terminal settings.

4.2 Basic Parameters

Lists and describes basic parameters for servomotor configuration, including INC/ABS system and pulse form selection.

4.3 Control Gain and Filter Setting Parameters

Details parameters for adjusting control gains and filters, such as S-curve time, notch filters, and vibration suppression.

4.4 Automatic Operation Setting Parameters

Covers parameters for automatic operations like positioning speed, homing, and override settings.

4.5 Extended Function Setting Parameters

Details parameters for extended functions, including torque limits, alarm settings, and communication parameters.

4.6 Input Terminal Function Setting Parameters

Explains how to assign functions to CONT input signals and set parameters for CONT always ON.

4.7 Output Terminal Function Setting Parameters

Details signal assignments for output terminals (OUT) and monitor output scale/offset settings.

CHAPTER 5 SERVO ADJUSTMENT

5.1 Adjustment Procedure

Outlines the general procedure for servo amplifier tuning, including mode selection and flowcharts.

5.2 Easy Tuning

Explains the Easy Tuning function, operation profile, and provides fault indications and actions.

5.3 Auto Tuning

Covers conditions for auto tuning, parameters used, approximate gain reference values, and adjustment procedures.

5.4 Auto Tuning Application

Details parameters for auto tuning application, including manual adjustments for gain, filters, and torque settings.

5.5 Manual Tuning

Provides conditions, parameters, and procedures for manual gain adjustment to achieve faster response.

5.6 Interpolation Control Mode

Explains how to adjust command responses for multi-axis systems using interpolation control mode.

5.7 Profile Operation

Describes how to perform automatic operation using specified patterns, checking load conditions and effective torque.

5.8 Special Adjustment (Vibration Suppression)

Details vibration suppression principles, mechanical conditions, and manual/automatic adjustment methods.

CHAPTER 6 KEYPAD

6.1 Display

Describes the servo amplifier keypad, including seven-segment LEDs, keys, status LED, and mode functions.

6.2 Function List

Lists functions available in parameter edit mode and positioning data edit mode, with indication and entry examples.

6.3 Sequence Mode

Explains how to display the servo amplifier state and amplifier settings in sequence mode.

6.4 Monitor Mode

Details how to monitor servomotor rotation speed, cumulative input pulse, and other parameters via the keypad.

6.5 Station No Mode

Describes how to display and enter the station number of the servo amplifier.

6.6 Maintenance Mode

Covers alarm display, alarm history, warning status, and cumulative time information accessible via the keypad.

6.7 Parameter Edit Mode

Explains how to edit parameters via the keypad, including value indication, editing, and settling methods.

6.8 Positioning Data Edit Mode

Details how to edit positioning data, including status, target position, rotation speed, stand still timer, and M code.

6.9 Test Operation Mode

Provides instructions for test operations like manual operation, homing, position preset, and automatic operation using the keypad.

CHAPTER 7 MAINTENANCE AND INSPECTION

7.1 Inspection

Outlines periodic inspection items for servomotors and servo amplifiers to ensure stable reliability.

7.2 Status Display

Describes initial states, status displays during alarms, and provides an alarm display list.

7.3 Troubleshooting Method

Provides troubleshooting steps for common issues like overcurrent, overspeed, encoder trouble, and circuit issues.

7.4 Items to be Inquired upon Trouble

Lists information required when contacting support for troubleshooting, including nameplate details and trouble descriptions.

7.5 Maintenance and Discarding

Details operating environment, service life of components like bearings, fans, batteries, and proper discarding procedures.

7.6 Approximate Replacement Timing

Provides approximate service life and replacement methods for servomotor and servo amplifier components.

CHAPTER 8 SPECIFICATIONS

8.1 Specifications of Servomotor

Lists standard specifications for GYS, GYC, and GYG motors, including electrical and mechanical characteristics.

8.2 Specifications of Servo Amplifier

Details common specifications and specific details for VV, VS, and LS type servo amplifiers.

8.3 Dimensions of Servomotor

Provides dimensional drawings and specifications for GYS, GYC, and GYG servomotor models.

8.4 Optional Specification of Shaft Extension [With a Key, Tapped]

Details the specifications for optional shaft extensions, including dimensions for various motor models.

8.5 Dimensions of Servo Amplifier

Presents dimensional drawings and specifications for various RYT servo amplifier models based on power supply and capacity.

CHAPTER 9 CHARACTERISTICS

9.1 Timing Chart

Illustrates power-on timing, signal timing, control mode selection, and alarm reset timing diagrams.

9.2 Overload Characteristic

Shows detection time and load factor characteristics for overload alarms (OL1/OL2) based on rotation speed.

9.3 Power Supply Capacity and Generated Loss

Provides data on power supply capacity, consumption, and heat generation for various servo amplifier and servomotor combinations.

9.4 Inrush Current

Specifies the allowable inrush current for servo amplifiers based on rated rotation speed and model.

9.5 Bending Strength of Cable

Details the bending life of cables tested under specific conditions, emphasizing handling method impact.

CHAPTER 10 PERIPHERAL EQUIPMENT

10.1 Overall Configuration of Peripheral Equipment

Presents a block diagram showing the overall system configuration with servo amplifier and peripheral devices.

10.2 Cable Size

Recommends cable sizes for main circuit, control circuit, and encoder sections, including material and AWG relationships.

10.3 MCCB/ELCB (Molded Case Circuit Breaker/Earth Leakage Breaker)

Lists recommended MCCB and ELCB models based on rated rotation speed and capacity for single-phase and three-phase systems.

10.4 Electromagnetic Contactor

Provides models of electromagnetic contactors for single-phase and three-phase systems based on speed and capacity.

10.5 Surge Absorber

Recommends surge absorbers for peripheral equipment like contactors and solenoids to suppress surge voltage.

10.6 Power Filter

Suggests methods to counter radiant and conductive noise, including using power filters and conductive ducts.

10.7 AC/DC Reactor

Details cases for connecting AC or DC reactors, including large power supply capacity, voltage imbalance, and harmonics suppression.

10.8 External Braking Resistor

Specifies external braking resistors for large elevating loads or high operation frequencies, including selection tables.

10.9 Optional Equipment

Lists and provides specifications for optional accessories like I/O cables, encoder cables, power cables, and brake cables.

CHAPTER 11 ABSOLUTE POSITION SYSTEM

11.1 Specifications

Lists specifications for the absolute position system, including battery backup method, max rotation range, and service life.

11.2 Battery Installation and Replacement Procedures

Provides step-by-step procedures for installing and replacing batteries in servo amplifiers of different frames.

11.3 Connection Diagram

Illustrates connection diagrams for VS Type and LS Type servo amplifiers, showing wiring for power, motor, and signals.

11.4 Starting Up Procedure

Details the procedure for starting up the absolute position system, including battery installation, parameter setting, and homing.

11.5 Battery Warning

Explains how battery warnings are issued and the methods to check battery status via OUT signal, PC Loader, keypad, or LED.

11.6 Calculation of Battery Life

Provides an example calculation for estimating battery service life based on operation conditions and current consumption.

CHAPTER 12 POSITIONING DATA

12.1 Settings

Describes the positioning data function for LS type servo amplifiers, including setting contents and example displays.

12.2 Startup

Explains startup procedures using positioning data or immediate value operation, and methods for stopping the motor.

12.3 Setting Change

Details methods for editing positioning data via keypad, PC loader, teaching signals, or SX controller.

12.4 Response Time

Provides response times for start positioning operations, both via CONT signal and IQ area.

CHAPTER 13 PC LOADER

13.1 Operating Environment

Specifies the necessary PC environment for running the ALPHA5 PC Loader software.

13.2 Installation Method

Guides through the installation process of the ALPHA5 PC Loader software, including license agreement and user information.

13.3 Function List

Lists the functions available in the PC Loader software, such as real-time trace, historical trace, monitor, and parameter editing.

13.4 Use Method at Setting Up

Provides a step-by-step guide for setting up the equipment using the PC Loader, including motor operation and I/O checks.

13.5 Detail Description of Function

Explains detailed functions of the PC Loader, including real-time trace, historical trace, monitor, parameter editing, and servo analyze.

CHAPTER 14 APPENDIXES

14.1 Status Indication Block Diagram

Presents a block diagram illustrating the status indications within the servo amplifier system.

14.2 Main Circuit Block Diagram

Shows the main circuit block diagram for various applicable servo amplifier models.

14.3 Control Circuit Block Diagram

Illustrates the control circuit block diagram, detailing parameter functions and signal flow.

14.4 Parameter List

Provides comprehensive lists of basic, control gain, automatic operation, extended function, and input/output terminal parameters.

14.5 Capacity Selection Calculation

Guides through calculating servo system capacity, including types of mechanical systems and calculation examples.

14.6 Revision History

Lists the revision history of the manual, including date of printing, index, and description of revisions.

14.7 Product Warranty

Details the product warranty, including period, coverage, cases not covered, and malfunction diagnosis procedures.

14.8 Service Network

Provides information on Fuji FA Service Centers and contracted service companies worldwide.

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