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FujiFilm RYB500S3-VBC User Manual

FujiFilm RYB500S3-VBC
252 pages
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FUJI AC SERVO SYSTEM
USER’S MANUAL
MEH395

Table of Contents

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FujiFilm RYB500S3-VBC Specifications

General IconGeneral
Communication InterfaceRS-485
Shock Resistance49 m/s² (5 G)
Rated Voltage200V
Control MethodPWM Control
Protection FeaturesOvercurrent, overvoltage, undervoltage
Operating Temperature0 to +55°C
Vibration Resistance5.9 m/s² (0.6G)

Summary

Safety Instructions and Warnings

DANGER Hazard Indication

Indicates severe personal injury or death risk if precautions aren't taken.

CAUTION Hazard Indication

Indicates personal injury or property damage risk if precautions aren't taken.

Warning Label Information

Warning Label Description

Details contents of the warning label shown in Fig. B.

Introduction to FALDIC-β Series

Included Documents in Package

Lists documents included in the package of each device.

Product Type Designations Explained

Shows the type designations of products covered in this manual.

Outline of FALDIC-β Series

General Product Overview

Provides a general overview of the FALDIC-β Series AC servo system.

Servomotor Specifications

Details the appearance and specifications of the servomotor.

Servo Amplifier Specifications

Details the appearance and specifications of the servo amplifier.

Product Type Designation System

Explains the coding system for product type designations.

FALDIC-β Series Key Features

Feature 1: Vibration Suppression

Describes the damping control function for suppressing mechanical vibrations.

Feature 2: High Performance and Precision

Highlights features for high performance and precision, like 1ms positioning.

FALDIC-β Series Additional Features

Feature 3: Compact and Installable Design

Details the compact body and side-by-side installation capability.

Feature 4: Simple Operation and Setup

Explains the new auto-tuning function and parameter design for ease of use.

Feature 5: International Standards Compliance

Notes conformance to international standards like UL, cUL, and CE marks.

Servomotor Details

Servomotor Product Appearance

Illustrates the physical appearance of the servomotor and its parts.

Servomotor Nameplate Information

Explains how to read the servomotor's model and serial number.

Servo Amplifier Details

Servo Amplifier Product Appearance

Illustrates the physical appearance of the servo amplifier and its components.

Servo Amplifier Nameplate Information

Explains how to read the servo amplifier's model and specifications.

Installation Procedures

Servomotor Installation Guidelines

Provides instructions for installing the servomotor.

Servo Amplifier Installation Guidelines

Provides instructions for installing the servo amplifier.

Servomotor Installation Requirements

Storage Environment Conditions

Specifies the required conditions for storing the servomotor.

Operating Environment Conditions

Specifies the required conditions for operating the servomotor.

Servomotor Mounting Methods

Illustrates the different flange-mounted methods for servomotor installation.

Servomotor Handling and Power Supply

Servomotor Handling Precautions

Advises on proper handling to avoid damage to the servomotor and encoder.

Servomotor Power Connection Caution

Warns against connecting commercial power directly to the servomotor.

Servomotor Load Specifications

Radial and Thrust Load Capacities

Details allowable radial and thrust loads for servomotors and gear heads.

Gear Head Assembly Procedure

Applying Lubrication Grease

Instructs on applying grease to the servomotor shaft before gear head assembly.

Gear Head Preparation Steps

Details steps for preparing the gear head flange for assembly.

Servo Amplifier Installation Requirements

Servo Amplifier Storage Conditions

Specifies the storage temperature and humidity for the servo amplifier.

Servo Amplifier Operating Conditions

Specifies the operating temperature and humidity for the servo amplifier.

Servo Amplifier Mounting Orientation

Describes the correct mounting orientation for the servo amplifier.

Servo Amplifier Mounting and Heat Dissipation

Multiple Amplifier Mounting Precautions

Provides guidelines for mounting multiple amplifiers side-by-side and heat dissipation.

Servo Amplifier Handling and Power Supply

Servo Amplifier Environmental Handling

Lists environments unsuitable for servo amplifier operation.

Servo Amplifier Power Supply Specifications

Details the required voltage ranges for servo amplifier power supply.

System Wiring Configurations

Overall System Configuration Overview

Shows the general configuration of the FALDIC-β Series system.

Servo Amplifier Wiring Details

Details the wiring connections for the servo amplifier.

Servomotor Wiring Details

Details the wiring connections for the servomotor.

Encoder Wiring Details

Details the wiring connections for the encoder.

FALDIC-β Series System Configuration

Servomotor (Without Brake) Configuration

Illustrates the system configuration with a servomotor without a brake.

Servomotor (With Brake) Configuration

Illustrates the system configuration with a servomotor with a brake.

Servo Amplifier Power Supply Wiring

Commercial Power Supply Requirements

Details the voltage and phase requirements for commercial power supply.

Servo Amplifier Main Circuit Terminals

Main Circuit Terminal Connections

Explains the connections for power cables and regenerative resistors.

Servo Amplifier Sequence I/O Terminals

Sequence Input/Output Terminal Functions

Lists functions assignable to sequence input/output terminals.

Recommended Wiring for Command Pulse

Wiring for Differential Output Devices

Shows recommended wiring for command pulse with differential output devices.

Wiring for Open Collector Output Devices (24 VDC)

Shows recommended wiring for command pulse with 24 VDC open collector output devices.

Wiring for Open Collector Output Devices (12 VDC)

Shows recommended wiring for command pulse with 12 VDC open collector output devices.

Servomotor Wiring and Connections

Servomotor Power Cable Connection

Details how to connect the servomotor power cable to the amplifier.

Encoder Wiring and Connectors

Encoder Wiring on Servo Amplifier Side

Details encoder wiring connections at the servo amplifier.

Encoder Wiring on Servomotor Side

Details encoder wiring connections at the servomotor.

Standard Servo Amplifier Wiring Diagrams

Three-phase 200V (without brake) Wiring Diagram

Illustrates the standard wiring diagram for 3-phase 200V without brake.

Three-phase 200V (with brake) Wiring Diagram

Illustrates the standard wiring diagram for 3-phase 200V with brake.

Single-phase 100V (without brake) Wiring Diagram

Illustrates the standard wiring diagram for single-phase 100V without brake.

Single-phase 100V (with brake) Wiring Diagram

Illustrates the standard wiring diagram for single-phase 100V with brake.

Test Operation Procedures

Two-Stage Test Operation Overview

Outlines the two stages for performing test operations.

First Stage Test Operation Details

Details the steps and checks for the first stage of test operation.

Second Stage Test Operation Details

Details the steps and checks for the second stage of test operation.

Keypad Panel Operations

Display Functions of the Keypad Panel

Describes the display section of the keypad panel.

Keypad Panel Function List by Mode

Lists the functions accessible via the keypad panel modes.

State Display Mode Operations

Explains how to display the servo amplifier's status.

Monitor Mode Operations

Explains how to monitor servomotor speed and I/O status.

Parameter Setting Mode Operations

Guides on how to edit parameters using the keypad.

Test Running Mode Operations

Guides on operating the servomotor using the keypad.

Inspection and Maintenance Procedures

Routine Inspection Guidelines

Outlines basic inspection procedures for the servo system.

Memory Back-up and Initialization

Describes how to back up and initialize memory.

Fault Diagnosis and Display

Explains how to diagnose and display faults.

Maintenance and Discharge Procedures

Provides guidance on maintenance and safe discharge.

Troubleshooting Common Faults

Servomotor Does Not Rotate Troubleshooting

Provides a flowchart for diagnosing why the servomotor is not rotating.

Servomotor Hunting Diagnosis Steps

Provides a flowchart for diagnosing servomotor hunting issues.

Poor Positioning Accuracy Diagnosis Steps

Provides a flowchart for diagnosing poor positioning accuracy.

Faults with Alarm Indication and Remedy

Major and Minor Fault Classification

Classifies faults and describes actions upon alarm detection.

Fault Indication Codes and Priority Order

Lists fault indications, descriptions, pages, and priority order.

Peripheral Devices for FALDIC-β System

Cable Selection Guidelines

Details various cable types and their specifications.

FAB/ELB Component Information

Lists molded case circuit breakers and earth leakage breakers.

Electromagnetic Contactor Information

Lists types of electromagnetic contactors.

Power Filter Usage and Noise Prevention

Explains the function and application of power filters.

AC Reactor Usage Guidelines

Details when and why to use AC reactors.

External Regenerative Resistor Information

Provides information on external regenerative resistors.

Optional Peripheral Devices

Lists optional peripheral devices available for the system.

Product Specifications Overview

Servomotor Specifications List

Lists detailed specifications for various servomotor models.

Servo Amplifier Specifications List

Lists detailed specifications for servo amplifier models.

Speed-Torque Characteristics

Shows torque characteristics curves for servomotor and amplifier combinations.

Dimensional Drawings

Provides dimensional drawings for servomotors, gear heads, and amplifiers.

GYS Type Servomotor Speed-Torque Characteristics (200V Series)

GYS500DC1-C8B (50W) Speed-Torque Curve

Shows speed-torque characteristics for the GYS500DC1-C8B servomotor.

GYS101DC1-CB (100W) Speed-Torque Curve

Shows speed-torque characteristics for the GYS101DC1-CB servomotor.

GYS201DC1-CA (200W) Speed-Torque Curve

Shows speed-torque characteristics for the GYS201DC1-CA servomotor.

GYS401DC1-CA (400W) Speed-Torque Curve

Shows speed-torque characteristics for the GYS401DC1-CA servomotor.

GYS Type Servomotor Speed-Torque Characteristics (200V Series)

GYS751DC1-CA (750W) Speed-Torque Curve

Shows speed-torque characteristics for the GYS751DC1-CA servomotor.

GYC Type Servomotor Speed-Torque Characteristics (200V Series)

GYC101DC1-CA (100W) Speed-Torque Curve

Shows speed-torque characteristics for the GYC101DC1-CA servomotor.

GYC201DC1-CA (200W) Speed-Torque Curve

Shows speed-torque characteristics for the GYC201DC1-CA servomotor.

GYC401DC1-CA (400W) Speed-Torque Curve

Shows speed-torque characteristics for the GYC401DC1-CA servomotor.

GYC751DC1-CA (750W) Speed-Torque Curve

Shows speed-torque characteristics for the GYC751DC1-CA servomotor.

GYS Type Servomotor Speed-Torque Characteristics (100V Series)

GYS500DC1-C8B*1 (50W) Speed-Torque Curve

Shows speed-torque characteristics for the GYS500DC1-C8B servomotor.

GYS101DC1-C6B (100W) Speed-Torque Curve

Shows speed-torque characteristics for the GYS101DC1-C6B servomotor.

GYS201DC1-C6B (200W) Speed-Torque Curve

Shows speed-torque characteristics for the GYS201DC1-C6B servomotor.

Dimensional Drawings and Wiring Information

Shaft Extension Types

Details the standard shaft extension types, including cylindrical options.

Standard Mounting Type (Flange)

Specifies the standard flange mounting type for servomotors.

Motor Power and Encoder Cable Wiring

Describes the wiring for motor power and encoder cables.

GYS Series Motor Dimensional Drawings

GYS Series Standard Motor Dimensions (50W/100W)

Provides dimensions for GYS series standard motors (50W/100W).

GYS Series Standard Motor Dimensions (200W/400W)

Provides dimensions for GYS series standard motors (200W/400W).

GYS Series Standard Motor Dimensions (750W)

Provides dimensions for GYS series standard motor (750W).

GYS Series Motor with Brake Dimensional Drawings

GYS Series Motor with Brake Dimensions (50W/100W)

Provides dimensions for GYS series motors with brake (50W/100W).

GYS Series Motor with Brake Dimensions (200W/400W)

Provides dimensions for GYS series motors with brake (200W/400W).

GYS Series Motor with Brake Dimensions (750W)

Provides dimensions for GYS series motor with brake (750W).

GYC Series Motor Dimensional Drawings

GYC Series Standard Motor Dimensions (100W)

Provides dimensions for GYC series standard motors (100W).

GYC Series Standard Motor Dimensions (200W/400W)

Provides dimensions for GYC series standard motors (200W/400W).

GYC Series Standard Motor Dimensions (750W)

Provides dimensions for GYC series standard motor (750W).

GYC Series Motor with Brake Dimensional Drawings

GYC Series Motor with Brake Dimensions (100W)

Provides dimensions for GYC series motors with brake (100W).

GYC Series Motor with Brake Dimensions (200W/400W)

Provides dimensions for GYC series motors with brake (200W/400W).

GYC Series Motor with Brake Dimensions (750W)

Provides dimensions for GYC series motor with brake (750W).

Gear Head Dimensions for GYS Series Motors

GYS Series Gear Head Dimensions (50W/100W)

Provides dimensions for GYS series gear heads (50W/100W).

GYS Series Gear Head Dimensions (200W/400W)

Provides dimensions for GYS series gear heads (200W/400W).

GYS Series Gear Head Dimensions (750W)

Provides dimensions for GYS series gear head (750W).

Gear Head Dimensions for GYC Series Motors

GYC Series Gear Head Dimensions (100W)

Provides dimensions for GYC series gear heads (100W).

GYC Series Gear Head Dimensions (200W/400W)

Provides dimensions for GYC series gear heads (200W/400W).

GYC Series Gear Head Dimensions (750W)

Provides dimensions for GYC series gear head (750W).

Servo Amplifier Dimensional Drawings

Servo Amplifier Dimensions (50W-200W, 100V/200V)

Shows dimensions for 50W-200W servo amplifiers (100V/200V series).

Servo Amplifier Dimensions (400W/750W, 200V)

Shows dimensions for 400W/750W servo amplifiers (200V series).

Appendixes and Calculation Tools

Inertia Moment Calculation Formulas

Provides formulas for calculating the moment of inertia of various shapes.

Load Torque Calculation Formulas

Provides formulas for calculating load torque for mechanical systems.

Timing Chart Explanations

Explains various timing charts related to operation and signals.

Option List: Cables and Connectors

Various Cables with Connectors

Lists various optional cables with connectors and their specifications.

Various Connectors for Customer-Prepared Cables

Lists various connector kits available for customer-prepared cables.

FALDIC-β Parameter List

Basic Setting Parameters (01-09)

Lists and describes basic setting parameters from 01 to 09.

System Setting Parameters (10-39)

Lists and describes system setting parameters from 10 to 39.

Control System Setting Parameters (40-64)

Lists and describes control system setting parameters from 40 to 64.

Manufacturer Adjustment Parameters (80-83)

Lists parameters reserved for manufacturer-specific adjustments.

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