Fusion Gator 250 User Manual

Gator Automatic Butt Fusion Range
Operating Manual
EDOI6922 Page 29 of 44 Issue 02
Mode
Message
Reason
Possible cause
Remedy
16
Cool time short
The machine has detected
unexpected clamp
movement during the
welding cycle
Clamps were loosened
prematurely
Press red button and abort the joint.
17
Abort before joining
Join cycle aborted
Emergency stop button pressed
Power failed
Ensure generator has enough fuel. Do not
switch off during process
18
Abort during beadup
Bead phase aborted
Emergency stop button pressed
Power failed
Ensure generator has enough fuel. Do not
switch off during process
19
Abort during soak
Soak phase aborted
Emergency stop button pressed
Power failed
Ensure generator has enough fuel. Do not
switch off during process
20
Abort during fusion
Fusion phase aborted
Emergency stop button pressed
Power failed
Ensure generator has enough fuel. Do not
switch off during process
21
Abort during cooling
Cooling phase aborted
Emergency stop button pressed
Power failed
Ensure generator has enough fuel. Do not
switch off during process
23
No movement sensed
Machine could not detect
movement
Hydraulic connectors not
connected correctly
LVDT cable not connected
correctly Pipes not correctly
supported
Connect the hydraulic connectors
Connect the LVDT cable correctly
Use pipe support rollers
24
Pressure out of limits
Pressure achieved does
not match that expected
Blocked hydraulic line filter
Pressure control system error
Replace the filter
Contact supplier
25
Low oil
Low oil detected
Controller not level
Oil needs topping up
Ensure that the controller is positioned on level
ground
Top up with approved oil
27
Trimmer current error
The measured trimmer
current is not as expected
Trimmer system jammed
Current calibration fault
Remove blockage
Contact dealer.
28
Heater channels not
balanced
The two heater plate
temperature measurements
differ by more than 5 ºC
Faulty thermocouple in heater.
Water ingress in plug or socket.
Calibration fault.
Contact dealer.
Spray with WD40, shake out excess and allow
to dry
Contact dealer
29
Heater temperature high
Heater plate temperature
higher than specification
limit
Overshoot when heating up from
cold
Wrong welding standard selected
Calibration fault
Allow time for temperature to settle
Wrong welding standard configured
Contact dealer

Fusion Gator 250 Specifications

General

Brand	Fusion
Model	Gator 250
Category	Power Tool
Language	English