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GAC ESD5522E User Manual

GAC ESD5522E
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1
Governors America Corp. © 2021 Copyright All Rights Reserved
ESD5500E Series Speed Control Unit 2-2021-F2 PIB1002
ESD5500E Series
Speed Control Unit
1
2
INTRODUCTION
SPECIFICATIONS
PERFORMANCE
Isochronous Operation ± 0.25 % or better
Speed Range / Governor
1 - 7.5 kHz Continuous
Speed Drift with Temperature
±1 % MAX
Idle Adjust Clockwise 60 % of Set Speed
Idle Adjust Counterclockwise Less than 1200 Hz
Droop Range 1 - 5 % regulation
Droop Adjust Maximum
(K-L jumpered)
400 Hz ±75 Hz per 1.0 A change
Droop Adjust Minimum
(K-L jumpered)
15 Hz ±75 Hz per 1.0 A change
Speed Trim Range ± 200 Hz
Remote Variable Speed
Range
500 - 7.5 kHz
Terminal Sensitivity
J
L
N
P
100 Hz ±15 Hz/Volt @ 5.0 kΩ Impedance
735 Hz ±60 Hz/Volt @ 65.0 kΩ Impedance
148 Hz ±10 Hz/Volt @ 1 MΩ Impedance
10 V DC Supply @ 20 mA MAX
INPUT / OUTPUT
DC Supply 12 V DC and 24 V DC Battery Systems
Transient and Reverse Voltage Protected*
Polarity Negative Ground (Case Isolated)
Power Consumption 50 mA continuous plus actuator current
Speed Signal Range
Speed Sensor Signal
1.0 - 50 V AC
1.0 - 120 V RMS
Actuator Current Range**
(77°F (25°C))
Minimum 1.0 A
Nominal 7.0 A
Peak 10.0 A
The ESD5500E Series Speed Control Unit is an all-electronic device designed to control
engine speed quickly and precisely in response to transient load changes.
The ESD5500E controls a wide variety of engines in isochronous or droop mode when
connected to a proportional electric actuator and magnetic speed sensor. The ruggedly
built ESD5500E series is designed to withstand the engine environment. Light-Force
variations are available.
MODEL DESCRIPTION
ESD5500E Multi-VDC / Standard Unit
ESD5520E Multi-VDC / Light-Force (Low-Current Optimized PID) / Enhanced Droop
ESD5522E
Multi-VDC / Light-Force (Low-Current Optimized PID) / Enhanced Droop
for Cummins EFC Forward Acting (Normally Closed)
ESD5526E
Multi-VDC / Light-Force (Low-Current Optimized PID) / Anti-Windup
Circuit (Gaseous) / Recommended for T1/T2 ATBs
ESD5528E
Multi-VDC / Anti-Windup Circuit (Gaseous) / Recommended for T3/T4
ATBs
RELIABILITY
Vibration 1 g @ 20-100 Hz
Testing 100 % Functionally Tested
ENVIRONMENTAL
Ambient Temperature -40° to 85 °C [-40° to 180 °F]
Relative Humidity up to 95 %
All Surface Finishes Fungus Proof, Corrosion Resistant
COMPLIANCE / STANDARDS
Agency CE (EN55011, EN50081-2, EN50082-2),
RoHS, Lloyds Register,
DNV/GL, Bureau Veritas
PHYSICAL
Dimension See Wiring Diagram and Outline
Weight 1.20 lbf [0.54 kgf]
Mounting Any position, vertical preferred
* Protected against short circuit to actuator (shuts o󰀨 current to actuator), unit automatically turns on when short is removed.
** Protected against reverse voltage by a series diode. A 15 A fuse must be installed in the positive battery lead.

Questions and Answers:

GAC ESD5522E Specifications

General IconGeneral
BrandGAC
ModelESD5522E
CategoryControl Unit
LanguageEnglish

Summary

2 SPECIFICATIONS

4 WIRING

WIRING DIAGRAM

Illustrates the terminal connections for actuators, sensors, battery, and accessories.

WIRING BEST PRACTICES

Details best practices for wiring, including cable shielding, grounding, and fusing.

5 ADJUSTMENTS BEFORE ENGINE STARTUP

6 START THE ENGINE

7 GOVERNOR SPEED SETTING

8 ADJUSTING FOR STABILITY

GAIN AND STABILITY ADJUSTMENT

Outlines the procedure to adjust GAIN and STABILITY for optimal engine performance.

9 STARTING FUEL ADJUSTMENT

12 TROUBLESHOOTING

SYSTEM INOPERATIVE CHECKS

Guides through checks for system inoperative issues like no power or sensor problems.

INSUFFICIENT MAGNETIC SPEED SIGNAL

Explains how to diagnose and resolve issues related to insufficient magnetic speed sensor signals.

INSTABILITY ISSUES

Details troubleshooting steps for various types of engine speed instability.

PERFORMANCE ISSUES

Addresses common performance issues like engine overspeed and actuator not energizing.

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