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GAC ESD5522E - User Manual

GAC ESD5522E
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1
Governors America Corp. © 2021 Copyright All Rights Reserved
ESD5500E Series Speed Control Unit 2-2021-F2 PIB1002
ESD5500E Series
Speed Control Unit
1
2
INTRODUCTION
SPECIFICATIONS
PERFORMANCE
Isochronous Operation ± 0.25 % or better
Speed Range / Governor
1 - 7.5 kHz Continuous
Speed Drift with Temperature
±1 % MAX
Idle Adjust Clockwise 60 % of Set Speed
Idle Adjust Counterclockwise Less than 1200 Hz
Droop Range 1 - 5 % regulation
Droop Adjust Maximum
(K-L jumpered)
400 Hz ±75 Hz per 1.0 A change
Droop Adjust Minimum
(K-L jumpered)
15 Hz ±75 Hz per 1.0 A change
Speed Trim Range ± 200 Hz
Remote Variable Speed
Range
500 - 7.5 kHz
Terminal Sensitivity
J
L
N
P
100 Hz ±15 Hz/Volt @ 5.0 kΩ Impedance
735 Hz ±60 Hz/Volt @ 65.0 kΩ Impedance
148 Hz ±10 Hz/Volt @ 1 MΩ Impedance
10 V DC Supply @ 20 mA MAX
INPUT / OUTPUT
DC Supply 12 V DC and 24 V DC Battery Systems
Transient and Reverse Voltage Protected*
Polarity Negative Ground (Case Isolated)
Power Consumption 50 mA continuous plus actuator current
Speed Signal Range
Speed Sensor Signal
1.0 - 50 V AC
1.0 - 120 V RMS
Actuator Current Range**
(77°F (25°C))
Minimum 1.0 A
Nominal 7.0 A
Peak 10.0 A
The ESD5500E Series Speed Control Unit is an all-electronic device designed to control
engine speed quickly and precisely in response to transient load changes.
The ESD5500E controls a wide variety of engines in isochronous or droop mode when
connected to a proportional electric actuator and magnetic speed sensor. The ruggedly
built ESD5500E series is designed to withstand the engine environment. Light-Force
variations are available.
MODEL DESCRIPTION
ESD5500E Multi-VDC / Standard Unit
ESD5520E Multi-VDC / Light-Force (Low-Current Optimized PID) / Enhanced Droop
ESD5522E
Multi-VDC / Light-Force (Low-Current Optimized PID) / Enhanced Droop
for Cummins EFC Forward Acting (Normally Closed)
ESD5526E
Multi-VDC / Light-Force (Low-Current Optimized PID) / Anti-Windup
Circuit (Gaseous) / Recommended for T1/T2 ATBs
ESD5528E
Multi-VDC / Anti-Windup Circuit (Gaseous) / Recommended for T3/T4
ATBs
RELIABILITY
Vibration 1 g @ 20-100 Hz
Testing 100 % Functionally Tested
ENVIRONMENTAL
Ambient Temperature -40° to 85 °C [-40° to 180 °F]
Relative Humidity up to 95 %
All Surface Finishes Fungus Proof, Corrosion Resistant
COMPLIANCE / STANDARDS
Agency CE (EN55011, EN50081-2, EN50082-2),
RoHS, Lloyds Register,
DNV/GL, Bureau Veritas
PHYSICAL
Dimension See Wiring Diagram and Outline
Weight 1.20 lbf [0.54 kgf]
Mounting Any position, vertical preferred
* Protected against short circuit to actuator (shuts o󰀨 current to actuator), unit automatically turns on when short is removed.
** Protected against reverse voltage by a series diode. A 15 A fuse must be installed in the positive battery lead.

Questions and Answers

  • F
    flevineAug 14, 2025
    What to do if my GAC Control Unit has low battery voltage?
    • V
      valentinelaurenAug 14, 2025
      If your GAC Control Unit shows a low battery voltage, check the battery voltage and ensure the DC battery power is connected. Also, check for a blown fuse and inspect the wiring for any errors.
  • C
    clarkeamberAug 17, 2025
    Why is my GAC Control Unit only getting 1.0 - 2.0 V DC while cranking?
    • M
      Matthew GregoryAug 17, 2025
      If your GAC Control Unit is only getting 1.0 - 2.0 V DC while cranking, it could be due to several reasons. First, adjust the SPEED potentiometer. Second, check the actuator wiring for shorts or opens. Third, the speed control may be defective and need replacement. Finally, the actuator may be defective; refer to your actuator manual for troubleshooting information.
  • E
    eugene03Aug 21, 2025
    What causes a 10 V DC internal supply issue in a GAC Control Unit?
    • J
      Johnny MoraAug 21, 2025
      A 10 V DC internal supply issue in your GAC Control Unit could be caused by a short on Terminal P. Check Terminal P for a short. Alternatively, the speed control unit itself may be defective and require replacement.
  • C
    crystalsantosAug 25, 2025
    How to troubleshoot low AC voltage while cranking a GAC Control Unit?
    • C
      Cheyenne JohnsonAug 25, 2025
      If you are experiencing low AC voltage (1.0 V AC RMS min.) while cranking your GAC Control Unit, check the gap between the speed sensor and gear teeth. Also, inspect the wiring to the speed sensor for improper or defective connections. If the wiring is correct and the gap is appropriate, the speed sensor may be defective and need replacement.
  • K
    kayla51Aug 27, 2025
    Why is my GAC ESD5522E Control Unit engine governing system not functioning?
    • K
      Kristen MckinneyAug 27, 2025
      If the GAC Control Unit's engine governing system isn't working, start by checking the DC battery power connection and the fuse. Also, ensure the battery voltage is adequate and inspect the wiring for errors. Perform voltage tests as described in Steps 1 through 4. If the problem persists, consult your actuator publication for actuator testing procedures.
  • A
    Anthony MartinezAug 31, 2025
    What to do if GAC ESD5522E shows fast periodic instability?
    • C
      Christine SandersAug 31, 2025
      If your GAC Control Unit is showing fast periodic instability, ensure switch C1 is set to OFF. Readjust the GAIN and STABILITY for optimum control. Try removing the E1 to E2 jumper and readjust GAIN and Stability afterward. Also, turn off any other electrical equipment that might be causing interference.
  • E
    Erica GarrettSep 3, 2025
    How to fix slow periodic instability in GAC ESD5522E?
    • A
      Anna EllisSep 3, 2025
      To address slow periodic instability in your GAC Control Unit, readjust the GAIN and STABILITY. Additionally, adjust the DEAD TIME COMPENSATION by adding a capacitor from posts E2 to E3 (negative on E2), starting with 10 mF and increasing until the instability is eliminated. Check the fuel system linkage during engine operation for binding, high friction, or poor linkage.
  • J
    Jonathan JonesSep 6, 2025
    What causes non-periodic engine behavior in GAC ESD5522E Control Unit?
    • W
      William BurtonSep 6, 2025
      To resolve non-periodic engine behavior with your GAC Control Unit, increasing the GAIN may reduce the instability, but not totally correct it. Check for engine mis-firings, an erratic fuel system, or load changes on the generator set voltage regulator. If the throttle is slightly erratic but performance is fast, move switch C1 to the OFF position.
  • L
    Lydia LarsonSep 9, 2025
    How to increase magnetic speed signal in GAC Control Unit?
    • D
      David JonesSep 10, 2025
      To increase the magnetic speed signal in your GAC Control Unit, raise the amplitude of the speed sensor signal by reducing the gap between the speed sensor tip and the engine ring gear.

Summary

2 SPECIFICATIONS

4 WIRING

WIRING DIAGRAM

Illustrates the terminal connections for actuators, sensors, battery, and accessories.

WIRING BEST PRACTICES

Details best practices for wiring, including cable shielding, grounding, and fusing.

5 ADJUSTMENTS BEFORE ENGINE STARTUP

6 START THE ENGINE

7 GOVERNOR SPEED SETTING

8 ADJUSTING FOR STABILITY

GAIN AND STABILITY ADJUSTMENT

Outlines the procedure to adjust GAIN and STABILITY for optimal engine performance.

9 STARTING FUEL ADJUSTMENT

12 TROUBLESHOOTING

SYSTEM INOPERATIVE CHECKS

Guides through checks for system inoperative issues like no power or sensor problems.

INSUFFICIENT MAGNETIC SPEED SIGNAL

Explains how to diagnose and resolve issues related to insufficient magnetic speed sensor signals.

INSTABILITY ISSUES

Details troubleshooting steps for various types of engine speed instability.

PERFORMANCE ISSUES

Addresses common performance issues like engine overspeed and actuator not energizing.

GAC ESD5522E Specifications

General IconGeneral
BrandGAC
ModelESD5522E
CategoryControl Unit
LanguageEnglish

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