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GAC ESD5300 Series User Manual

GAC ESD5300 Series
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ESD5300 Speed Control Unit 09-2020-H PIB1041
Governors America Corp. © 2020 Copyright All Rights Reserved
ESD5300 Series
Speed Control Unit
1
OVERVIEW
PERFORMANCE
Isochronous Operation ± 0.25 %
Speed Range / Governor 1.0 - 7.5 KHz Continuous
Speed Drift with
Temperature
± 1% MAX
Idle Speed Adjust Range 25 - 85 % of rated speed
Droop Range 0 - 5 % for a 1.5 A actuator
current change
Speed Trim Range ± 200 Hz
Remote Variable Speed
Range
ACCEL: 266 Hz/s - 1300 Hz/s
DECEL: 250 Hz/s - 1000 Hz/s
Starting Fuel Adjustment
0.0 - 1.5 A
0.3 - 5.0 A
120, 175, 225, 275 Actuators / SW2-7
OFF
(24 V DC Only) 2001 Actuator / SW2-7
ON
Overspeed Set Point 2330 Hz - 8500 Hz
Crank Termination Set
Point
200 Hz - 2050 Hz
Terminal Sensitivity
H
M
K
N
105 Hz, ±15 Hz/V @ 5 kΩ
Impedance
130 Hz, ±15 Hz/V @ 1 MΩ
Impedance
685 Hz, ±40 Hz/V @ 326 kΩ Impedance
1000 Hz, ±50 Hz/V @ 8 k Ω Impedance
RELIABILITY
Vibration 1 G, 20 - 100 Hz
Shock 10 G (11 ms)
Testing 100 % Functional Testing
INPUT / OUTPUT
Supply 24 V DC Battery Systems
(Transient and
Reverse Voltage Protected)
Maximum Continuous
Supply
32 V DC
Polarity Negative Ground
(Case Isolated)
Power Consumption 100 mA (no actuator current)
Speed Signal Range 1.0 - 50 V AC
MAX Actuator Peak Current 15 A
MAX Current, Relay Contact
(Terminals 1 - 6) Rating
6 A
Chopping Frequency Range 60 - 380 Hz
ENVIRONMENTAL
Ambient Temperature -40 to 85 °C (-40 to 185 °F)
Relative Humidity up to 95 %
All Surface Finishes Fungus Proof
and Corrosion Resistant
COMPLIANCE / STANDARDS
Agency CE and RoHS Requirements
PHYSICAL
Dimension See Section 4, Installation
Weight 3 lbf ( 1.36 kgf )
Mounting Any position, vertical preferred
2
SPECIFICATIONS
The ESD5300 Series Speed Control units are designed to precisely
control engine speed and provide fast, precise response to transient
engine loads. The ESD5330 and 5340 speed control can be used with
all GAC Actuators, including the ACB2001. A complete, closed-loop
control system is formed with the addition of a magnetic pickup signal
sensing engine speed and 24 V DC power.
Two-element speed switch
Speed ramping idle to operating speed
Starting fuel control for lower engine exhaust emissions
Unique actuator power drive circuit
Accessory inputs for load sharing
Variable speed governing
Protection against reverse battery and transient voltage
Advanced startup circuit for large-bore engines (ESD5340)
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GAC ESD5300 Series Specifications

General IconGeneral
ModelESD5300 Series
Operating Temperature Range-40°C to +85°C
HumidityUp to 95%
Input Power12 or 24 VDC Battery Systems (Transient & Reverse Voltage Protected)
Operating Temperature-40°C to +85°C

Summary

Overview of ESD5300 Series Speed Control Unit

Specifications of ESD5300 Series Speed Control Unit

Performance Specifications

Details performance metrics like speed range, drift, idle speed, and droop.

Input/Output Specifications

Defines supply voltage, polarity, power consumption, and signal ranges.

Environmental Specifications

Covers operating temperature, humidity, and surface finish.

Installation of ESD5300 Speed Control Unit

Wiring Connections for ESD5300

Wiring Recommendations

Guidance on using shielded cables for external connections to the ESD control.

Pre-Start Setup Procedures

Engine Starting Procedure

Governor Speed Setting

Initial Adjustments for Stability

Additional Features of ESD5300

Soft Coupling / Resonant Drive Trains

Minimizes throttle movement caused by drive train resonance.

Speed Droop Operation

Allows speed setting to reduce with increased engine load.

Starting Fuel and Fuel Ramping

Adjusts starting fuel and acceleration for optimal engine start.

Idle and Ramp Setting

Sets idle speed and engine acceleration/deceleration rates.

Adjustable Chopping Frequency

Overspeed Monitor Functionality

Crank Termination Settings

Accessory Input and Supply

System Troubleshooting Guide

Instability Troubleshooting

Diagnoses and resolves engine speed instability issues.

Insufficient Magnetic Speed Signal

Addresses issues related to weak speed sensor signals.

EMI Susceptibility

Covers protection against electromagnetic interference.

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