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Gardner Denver
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ELECTRA-SAVER
Gardner Denver ELECTRA-SAVER Operating & Service Manual
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ELECTRA SAVER/SAVER II G2
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MODELS:
SAVG2-
125
STG2-
125
125 HP
SAVG2-
150
STG2-
150
150 HP
STG2-
200
200 HP
13
-
21
-6
16
Version
00
October 1, 2020
2
Table of Contents
Maintain Compressor Reliability and Performance
2
Instructions for Ordering Repair Parts/Remanufactured Airends
2
Warning, Prohibition, Mandatory Label Information
3
Safety Precautions
5
Table of Contents
6
Index
7
List of Illustrations
8
Section 1, General Information
9
Figure 1-1 - Compression Cycle
9
Figure 1-2 STARTER BOX
10
Figure 1-3 CONTROL BOX
10
Figure 1-4 - Compressor / Motor Side
11
Figure 1-5 - Cooler / Reservoir Side
12
Figure 1-6 AIR/OIL FLOW DIAGRAM
12
Section 2, Installation
13
Figure 2-1 TYPICAL COMPRESSOR ROOM
14
Figure 2-2 - Air Flow Chart
14
Figure 2-3 - Cold Weather Installation
16
Figure 2-4 INLET LINE LENGTHS
17
Figure 2-5 - Heat Exchanger (Oil Cooler) Approximate Water Flow
18
Figure 2-6 AFTERCOOLER APPROXIMATE WATER FLOW
19
Figure 2-7 SERIES PIPING
20
Figure 2-8 - Parallel Piping
20
Section 3, Starting & Operating Procedures
23
Figure 3-1: Login Button
26
Figure 3-2: Security Screen
26
Figure 3-3: Configuration Menu
28
Figure 3-4: Locale Configuration
28
Figure 3-5: Date and Time Configuration
29
Figure 3-6: Timezone Selection
29
Figure 3-7: Control Settings
30
Figure 3-8: Primary Pressure Band Setting
31
Figure 3-9: Active Alarms Screen
32
Figure 3-10 - Jogs Motor Screen
33
Section 4, Controls & Instrumentation
34
Figure 4-1 - Controller Keypad
34
Figure 4-2 Schematic Tubing Diagram
35
Figure 4-3 Minimum Discharge Pressure/Check Valve
36
Figure 4-4 Turn Valve, Electra Saver Only
38
Figure 4-6 - Compressor Package P&ID
41
Figure 4-7 Compressor Package Control Component States
42
Figure 4-8 Electra Saver (II) Wiring Diagrams
43
Figure 4-9 - Wiring Diagram, Wye Delta, Air Cooled / Water Cooled
48
Section 5 Lubrication Oil Cooler, Oil Filter & Separator
52
Figure 5-1 DEW POINT CHART F
54
Figure 5-2 DEW POINT CHART C
54
Figure 5-3 - Flow Diagram, Air/Oil System
55
Figure 5-4 - Oil Flow Diagram, Remote Mounted Cooler
56
Figure 5-5 OIL LEVEL GAUGE
60
Figure 5-6 OIL CHANGE INTERVAL
61
Figure 5-7 - Oil Sampling Valve Location
61
Figure 5-8 APPROXIMATE OIL SYSTEM CAPACITIES
63
Figure 5-9 THERMOSTATIC MIXING VALVE ELEMENT
65
Figure 5-10 WATER CONTROL VALVE
66
Figure 5-11 FLOW DIAGRAM - WATER COOLED SYSTEM
67
Section 6, Air Filter
72
Figure 6-1 - Heavy Duty Air Filter 125-150 HP
72
Figure 6-2 - Heavy Duty Air Filter 200 HP
72
Section 7, Coupling
74
Figure 7-1 - Installation of Coupling Cushions
74
Figure 7-2 - Installation of Coupling Cushions
75
Section 8, Maintenance Schedule
77
Section 9, Troubleshooting
80
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Gardner Denver ELECTRA-SAVER Specifications
General
Brand
Gardner Denver
Model
ELECTRA-SAVER
Category
Air Compressor
Language
English
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