Gardner Denver THOMAS 617CA22

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Part No. 642601H

CAUTION: To reduce risk of electrical shock...

1. Do not disassemble. Disassembly or attempted repairs if

accomplished incorrectly can create electrical shock hazard.

Refer servicing to qualiﬁ ed service agencies only.

2. If this plug is supplied with three prongs, connect unit to a

properly grounded outlet only.

WARNING: To reduce risk of electrocution...

1. This product should never be left unattended when plugged

in.

2. Always unplug this product immediately after using and store

in dry place.

3. Do not use this product in or near area where it can fall or

be pulled into water or other liquids.

4. Do not reach for this product if it has fallen into liquid. Unplug

immediately.

5. Never operate this product outdoors in the rain or in a wet

area.

DANGER: To reduce risk of explosion or ﬁ re...

1. Do not use this product in or near explosive atmospheres or

where aerosol (spray) products are being used.

2. Do not pump anything other than atmospheric air.

3. Do not pump combustible liquids or vapors with this product

or use in or near an area where ﬂ ammable or explosive liquids

or vapors may exist.

4. Do not use this product near ﬂ ames.

CAUTION: To prevent Injury...

1. Close supervision is necessary when this product is used

near children or handicapped people. Never allow children to

operate unit.

2. Never operate this product if it has a damaged cord or plug,

if it is not working properly, if it has been dropped or damaged, or

if it has fallen into water. Return the product to a service center

for examination and repair.

3. Keep the cord away from heated surfaces.

4. Never block any air openings (inlet) of this product or place

it on a soft surface where the openings may be blocked. Keep

all air openings free of lint, dirt and other foreign objects.

5. Never use while sleeping or drowsy.

6. Never drop or insert fingers or any other object into

openings.

7. Do not operate this product where oxygen is being

administered.

8. This unit may be thermally protected and can automatically

restart when the protector resets. Always disconnect power

source before servicing.

9. Wear safety glasses or goggles when operating this

product.

10. Use only in well ventilated areas.

11. Do not use any tools or attachments without ﬁ rst determining

maximum air pressure for that tool or attachment.

12. Never point any air nozzle or air sprayer toward another

person or any part of the body.

13. All electrical products generate heat. To avoid serious burns

never touch unit during or immediately after operation.

Read and understand the information and instructions included with this product before using. This information Is for your safety

and to prevent damage to this product. Failure to observe these safety precautions could result in severe bodily injury, including

death in extreme cases.

SAVE THESE ORIGINAL INSTRUCTIONS

Warning: Thomas compressors are precision made, carefully assembled and wired. Do not disassemble or

attempt to repair these products. Repair should be performed by qualiﬁ ed service personnel only.

IMPORTANT NOTICE TO PURCHASER: WARRANTY AND EXCLUSIVE REMEDIES

Thomas ﬁ nished OEM products, when properly installed and under normal conditions of use, are warranted by Thomas to be free from defects in material and workmanship

at time of shipment. Warranty claims regarding OEM limited products must be asserted within 18 months (the “warranty period”) from date of manufacture encoded on the

product (unless otherwise agreed in writing or speciﬁ ed in a Thomas OEM Quotation). The customer’s exclusive remedy against Thomas for a warranty claim or otherwise,

shall be limited to repair or replacement of the subject OEM ﬁ nished product if it is shown to have been defective in material and workmanship at time of shipment, and

then only if the claim is asserted during the warranty period. Thomas maximum liability under this exclusive remedy shall never exceed the cost of the subject product and

Thomas reserves the right, at its sole discretion, to refund the purchase price in lieu of repair or re placement. Except for such warranty and exclusive remedy as stated

(and except for the express warranty of title) THOMAS DISCLAIMS ALL OTHER WARRANTIES WITH RESPECT TO ITS OEM FINISHED PRODUCTS, WHETHER

IMPLIED, AND SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT

SHALL THOMAS BE LIABLE TO CUSTOMER OR THIRD PARTIES IN WARRANTY, CONTRACT, NEGLIGENCE, STRICT LIABILITY, OR OTHERWISE, FOR ANY

DAMAGES, WHETHER INCIDENTAL OR CONSEQUENTIAL, WHICH ARE ALLEGED TO HAVE BEEN CAUSED BY ONE OR MORE OF OUR PRODUCTS BEYOND

THE COST TO THE CUSTOMER OF THE SUBJECT PRODUCT OR PRODUCTS. THE EXCLUSIVE REMEDY FOR ANY CLAIM HAVING BEEN LIMITED TO REPAIR

OR REPLACEMENT AS AFORESAID. Because Thomas OEM warranties and remedies extend only to our direct customers, the customer is not authorized to extend

warranties on our behalf to anyone. Unauthorized extensions of warranties by the customer shall remain customer’s responsibility. CUSTOMER IS RESPONSIBLE

FOR DETERMINING THE SUITABILITY OF OUR PRODUCTS FOR CUSTOMER’S USE OR RESALE, OR FOR INCORPORATING THEM INTO OBJECTS OR FOR

APPLICATIONS WHICH CUSTOMER DESIGNS, ASSEMBLES, CONSTRUCTS OR MANUFACTURES.

DRAWING AND PARTS LIST

MODEL NUMBERS:

617CA22, 617CA32, 617CR22,

617CD32, & 617CC22

Stroke Service Kit

CA22 SK61722

CC22 SK61722

CD22 SK61722

CA32 SK61732

CD32 SK61732

CR22 SK61722

Item No. Description Qty

*1 Connecting Rod Assembly 1

2 Screw - Connecting Rod 1

3 Eccentric & Bearing Assembly 1

4 Set Screw 1

*5 Screw - Head 6

*6 O Ring - Head 1

7 Head 1

8 Valve Plate Assembly 1

*9 Valve Keeper Strip 2

*10 Valve Flapper 2

*11 Screw - Valve Flappers 2

12 Valve Plate 1

*13 O Ring - Valve Plate 1

14 Fan 1

15 Front Cover 1

16 Screw - Front Cover 4

17 Filter 1

18 Filter Body 1

19 Filter Body Cap 1

*Denotes parts included in Service Kit

1419 Illinois Avenue, Sheboygan, Wisconsin 53081 USA

(920) 457-4891 www.gd-thomas.com

Need help?

Do you have a question about the Gardner Denver THOMAS 617CA22 and is the answer not in the manual?

This document provides a comprehensive overview of the Thomas by Gardner Denver 617CA22, 617CA32, 617CR22, 617CD32, and 617CC22 model air compressors, including a detailed parts list, safety instructions, and warranty information.

Function Description:

The Thomas air compressors are precision-made devices designed to compress atmospheric air. They are intended for various applications, likely including powering pneumatic tools, inflating, or other uses requiring a steady supply of compressed air. The device operates by drawing in atmospheric air and compressing it through a mechanical process involving a connecting rod, eccentric and bearing assembly, and a valve plate assembly with flappers. The compressed air is then delivered for its intended purpose. The unit is electrically powered and includes a fan for cooling during operation.

Important Technical Specifications:

The document lists several model numbers (617CA22, 617CA32, 617CR22, 617CD32, & 617CC22), suggesting variations in specifications such as stroke length, which is indicated by the "CA22," "CC22," "CD22," "CA32," "CD32," and "CR22" designations in the "Stroke" column of the Service Kit table. Each stroke designation corresponds to a specific service kit (SK61722 or SK61732), implying different internal components or configurations based on the stroke length. The device is designed to operate with a properly grounded electrical outlet if supplied with a three-prong plug. It generates heat during operation, a normal characteristic of electrical products. The compressor is designed to pump only atmospheric air and not combustible liquids, vapors, or other substances.

Usage Features:

The compressor is designed for indoor use in well-ventilated areas. It should always be operated with proper supervision, especially near children or individuals with disabilities. Users are advised to wear safety glasses or goggles during operation. Before using any tools or attachments with the compressor, users must determine the maximum air pressure required for that specific tool or attachment. The air nozzle or sprayer should never be pointed at another person or any part of the body. The device is equipped with thermal protection, allowing it to automatically restart after resetting, but users are instructed to disconnect the power source before any servicing.

Maintenance Features:

The document includes a detailed "DRAWING AND PARTS LIST" that facilitates identification of individual components for maintenance and repair. Key components include the Connecting Rod Assembly, Eccentric & Bearing Assembly, Valve Plate Assembly (comprising Valve Keeper Strip, Valve Flapper, and Valve Plate), Fan, Filter, Filter Body, and Filter Body Cap. A "Service Kit" table lists specific kits (SK61722, SK61732) corresponding to different stroke models, indicating that certain parts are grouped for common maintenance tasks. Items marked with an asterisk (*) in the parts list are included in the service kit, suggesting these are common wear-and-tear components. The document explicitly states that Thomas compressors are precision-made and advises against disassembly or attempted repairs by unqualified personnel. All repairs should be performed by qualified service personnel only. This emphasis on professional servicing highlights the complexity and precision of the internal mechanisms, making DIY repairs risky and potentially damaging. Regular cleaning of air openings to keep them free of lint, dirt, and other foreign objects is crucial for maintaining optimal performance and preventing blockages. The device should be stored in a dry place when not in use.

Safety Information:

The manual provides extensive safety warnings in English, Spanish, and French, covering electrical shock, electrocution, explosion, fire, and injury prevention.

Electrical Safety: Users are warned not to disassemble the unit, as incorrect repairs can cause electrical shock. It must be connected to a properly grounded outlet. The unit should never be left unattended when plugged in and must be unplugged immediately after use and stored in a dry place. It should not be used near water or in wet areas, and if it falls into liquid, it must be unplugged immediately.
Explosion/Fire Safety: The compressor should not be used in explosive atmospheres, near aerosol products, or where flammable liquids or vapors may exist. It is strictly forbidden to pump anything other than atmospheric air or to use the product near open flames.
Injury Prevention: Close supervision is required when the product is used near children or handicapped individuals. The unit should not be operated if the cord or plug is damaged, or if it has been dropped or damaged. The cord must be kept away from heated surfaces. Air openings should never be blocked, and they must be kept free of lint, dirt, and foreign objects. The unit should not be used while sleeping or drowsy. Fingers or any other objects must not be inserted into openings. It should not be operated where oxygen is being administered. Users must wear safety glasses or goggles. The unit should only be used in well-ventilated areas. Maximum air pressure for tools or attachments must be determined before use. Air nozzles or sprayers should never be pointed at people. Due to heat generation, the unit should not be touched during or immediately after operation to avoid serious burns.
General Safety: Failure to observe safety precautions can result in severe bodily injury, including death. Users are instructed to read and understand all information and instructions before using the product.